Modeling the High Temperature Flow Behavior and Dynamic Recrystallization Kinetics of a Medium Carbon Microalloyed Steel

In this study, the hot deformation behavior of a medium carbon microalloyed steel was investigated. The hot compression test was conducted in the temperature range of 1000-1200 °C under strain rates of 0.01, 0.1 and 1 s^?1. It has been observed that the flow stress increases with a decrease in temperature and/or an increase in strain rate. Furthermore, dynamic recrystallization (DRX) is found to be the main flow softening mechanism in almost all deformation conditions. Material parameters of the constitutive equations are found to be strain dependent. Their relationship with strain is identified by a fourth order polynomial fit. Then, a constitutive model is developed to predict the flow stress of the material incorporating the strain softening effect. The accuracy of the proposed model for the flow stress is evaluated by applying the absolute average error method. The result of 6.08% indicates a good agreement between predicted and experimental data. Moreover, the critical characteristics of DRX are extracted from the stress-strain curves at different deformation conditions. It is found that by increasing the strain rate at a constant temperature or decreasing deformation temperature under a constant strain rate, the recrystallization curve shifts to the higher strains. The kinetics of DRX increases with increasing deformation temperature or strain rate.     

Materials flow and phase transformation in friction stir welding of Al 6013/Mg

Material flow and phase transformation were studied at the interface of dissimilar joint between Al 6013 and Mg, produced by stir friction welding (FSW) experiments. Defect-free weld was obtained when aluminum and magnesium were placed in the advancing side and retreating side respectively and the tool was placed 1 mm off the weld centerline into the aluminum side. In order to understand the material flow during FSW, steel shots were implanted as indexes into the welding path. After welding, using X-ray images, secondary positions of the steel shots were evaluated. It was revealed that steel shots implanted in advancing side were penetrated from the advancing side into the retreating side, whereas the shots implanted in the retreating side remained in the retreating side, without penetrating into the advancing side. The welded specimens were also heat treated. The effects of heat treatment on the mechanical properties of the welds and the formation of new intermetallic layers were investigated. Two intermetallic compounds, Al₃Mg₂ and Al₁₂Mg₁₇, were formed sequentially at Al6013/Mg interface.     

Multi-job production systems: definition,problems, and product-mix performance portrait of serial lines

This paper pursues two goals: (a) Define a class of widely used in practice flexible manufacturing systems, referred to as Multi-Job Production (MJP) and formulate industrially motivated problems related to their performance. (b) Provide initial results concerning some of these problems pertaining to analysis of the throughput and bottlenecks of MJP serial lines as functions of the product-mix. In MJP systems, all job-types are processed by the same sequence of manufacturing operations, but with different processing time at some or all machines. To analyse MJP with unreliable machines, we introduce the work-based model of production systems, which is insensitive to whether single- or multi-job manufacturing takes place. Based on this model, we investigate the performance of MJP lines as a function of the product-mix. We show, in particular, that for the so-called conflicting jobs there exists a range of product-mixes, wherein the throughput of MJP is larger than that of any constituent job-type manufactured in a single-job regime. To characterise the global behaviour of MJP lines, we introduce the Product-Mix Performance Portrait, which represents the system properties for all product-mixes and which can be used for operations management. Finally, we report the results of an application at an automotive assembly plant.     

Microstructural Control of Colloidal‐Based Ceramics by Directional Solidification Under Weak Magnetic Fields

The use of weak magnetic fields to control the microstructural evolution of colloidal‐based systems in conjunction with directional solidification is demonstrated as a convenient processing route to fabricate anisotropic ceramic scaffolds with complex microarchitectures. A variety of graded and aligned microstructures were formed by applying external static magnetic fields oriented radially, axially, and transversely with respect to the solidification direction of freezing slurries containing micro/nanoparticles of ZrO₂ and Fe₃O₄. The graded structures, formed by the radial and axial fields, resemble core–shell architectures composed of dense outer perimeters surrounding porous inner cores. The aligned structures, formed by transverse fields, exhibit two modes of microstructural alignment: lamellar walls aligned by the growing ice crystals and mineral bridges aligned by the magnetic fields. The alignment of mineral bridges that connect adjacent lamellae, provide these scaffolds enhanced strength and stiffness when compressed parallel to their orientation (parallel to the direction of the magnetic field).     

Computational study of core‐shell droplet formation in coaxial electrohydrodynamic atomization process

In this study, a computational fluid dynamic (CFD) model was developed to simulate the liquid cone‐jet and core‐shell droplet formation in the Coaxial Electrohydrodynamic Atomization (CEHDA) process. Validation experiments were conducted using poly(lactic acid) (PLA) and poly(lactic‐co‐glycolic acid) (PLGA) solutions as core and shell materials, respectively. Good agreement was obtained between experimental results and simulation predictions in terms of both particle size and core‐shell structure. Investigation of interfacial tension between core and shell fluids showed that a stable compound cone‐jet and droplet can be easily formed using miscible or partially miscible liquids compared with immiscible liquids with higher interfacial tension. It was also found that the nozzle tip configuration has significant effects on droplet production due to differences in fluid motion. The results also showed that the productivity of the CEHDA process, that is, slow production of core‐shell microparticles due to low flow rates, could be enhanced using optimal cone‐shaped nozzle configuration. Overall, this computational model provided a means of designing and optimizing CEHDA processes for large‐scale core‐shell microparticle fabrication in pharmaceutical application, such as selections of materials and nozzle configuration. © 2016 American Institute of Chemical Engineers AIChE J, 62: 4259–4276, 2016     

Discrete element modeling of the transient heat transfer and toner fusing process in the Xerographic printing of coated papers

In this study, a computer model based on discrete element method is employed to simulate the unsteady state heat transfer from the fuser roll to the toner and coating layer during the Xerography printing of coated papers. The model coating layers consisted of randomly arranged spherical pigment and latex particles with commercially relevant size distributions. Effects of coating characteristics, toner size, multiple toner layers, toner melting energy, toner thermal conductivity, coating layer thermal conductivity, and fuser roll temperature and pressure were investigated. Iso-thermal contours of fusing time were generated to demonstrate the relative importance of different fusing conditions and toner properties. Simulation results showed that temperature variation highly depended on the toner size, toner melting energy and the fuser roll temperature. Moreover, simultaneous coupling of the compressive stress and heat transfer indicated that the pressure exerted by the fuser roll did not significantly affect the rate of heat transfer.     

Surveying the hybrid of radiation and magnetic parameters on Maxwell liquid with TiO2 nanotube influence of different blades

In this paper, the impacts of Maxwell nanoliquid transmission, rectangular with titanium oxide nanoparticles are explored over the triangular, chamfer blades. The innovation of this paper is the use of the number of chamfers, rectangular, and triangular blades at the top and bottom of a stretched plate to study physical nanofluid parameters such as temperature and the effects of magnetism. Also, by determining the appropriate height and length for the blades, we achieve the best optimization of temperature and velocity of nanofluid between the plate and the blades, which improves heat transfer and with a more and better effect of magnetic effects. The finite element method is utilized for the calculated differential equations. In this paper, by utilizing the reaction surface strategy, we optimized the titanium oxide nanofluid velocity and temperature, and magnetic parameter passing from the extending sheet. On average, the titanium oxide nanoparticle velocity around the two rectangular blades at the beginning of the sheet is 73.09% higher than triangular blades and 66.98% higher than chamfer blades. Based on the outcomes got from the titanium oxide nanofluid speed charts and the warm exchange cantors and magnetic impacts within the Design-Expert computer program, the most excellent optimization occurred for TiO₂ nanofluid speed and TiO₂ nanofluid temperature and TiO₂ magnetic parameter with u = 0.523, T = 3.25, and H = 2.671.     

Investigating Pulsed Discharge Polarity Employing Solid-state Pulsed Power Electronics

The power electronics technique has become a key technology in solid-state pulsed power supplies. Since pulsed power applications have been matured and found their way into many industrial applications, moving toward energy efficiency is gaining much more interest. Therefore, finding an optimum operation condition plays an important role in maintaining the desired performance. Investigating the system parameters contributed to the generated pulses is an effective way in improving the system performance further ahead. One of these parameters is discharge polarity, which has received less attention. In this article, the effects of applied voltage polarity on plasma discharge have been investigated in different mediums at atmospheric pressure. The experiments have been conducted based on a high-voltage DC power supply and a high-voltage pulse generator for point-to-point and point-to-plane geometries. Furthermore, the influence of electric field distribution is analyzed using finite-element simulations for the employed geometries and mediums. The experimental and simulation results have verified the important role of the applied voltage polarity, employed geometry, and medium of the system on plasma generation.