Possibilities and extension of XRD material response analysis in failure research for the advanced evaluation of the damage level of Hertzian loaded components

Due to clearly distinguishable damage symptoms, it is differentiated between the surface and sub‐surface failure mode of rolling bearings. Material states red out by X‐ray diffraction (XRD) residual stress measurements point to a variety of loading conditions especially at raceway surfaces that are associated with several competing failure mechanisms. The corresponding lifetime reduction can range from the lower fatigue strength region to material ratcheting in extreme cases. Relevant position of the microstructural changes and nature of the failure mechanisms are characterized. The time alteration of the XRD material parameters measured at or near the surface and at the depth of the maximum equivalent stress correlates, in a different manner, with the statistical parameter of the 10 % bearing life. Both failure modes are illustrated by concrete examples. Contaminated lubricant and boundary lubrication, which represent practically important surface‐induced failures, are discussed in more detail. Gray staining, i.e. shallow pitting, often occurs without distinct indication of global material aging by means of XRD characteristics. Here, scanning electron microscopy observations and electron microprobe analyses point to corrosion fatigue as acting surface failure mechanism. The interaction between material and lubricant under complex loading regimes particularly of mixed friction and corrosion opens further failure research areas in the field of tribology.     

Referenzprozesse für elektronische Ausschreibungen aus Sicht des industriellen Einkaufs

Many companies and purchasing departments only possess a limited knowledge about the modelling of inter-company business processes for electronic procurement. In the past the discussion about electronic procurement was mostly focused on technical aspects. This article introduces a reference process model for procurement auctions. The process model is made up of a basic process, which describes a minimal process for procurement auctions, and a number of process alternatives, which allow for the adoption of the basic process to changing parameters and individual company requirements.     

Radiale Wärmeleitung in durchströmten Schüttungsrohren

Heat Transport to the Wall of Packed Tubes. Radial conduction of heat in packed tubes has a crucial influence on yield and selectivity of many heterogeneously catalyzed reactions. In spite of many years of intensive research in the field, there are still tremendous discrepancies between correlations of different origin. Even the standard model using two constant heat transport parameters, which was introduced in the fifties and has since become most widely accepted, has been controversially discussed and called into question. The unsatisfactory state of the art has been an incentive for several groups of researchers to take up this old topic once again. Three parallel experimental investigations on heat transport with air flowing in packed tubes of similar dimensions, electrically heated, steam-heated, or water-cooled, were completed in 1991. Comparative evaluation of the results of these three investigations, together with other data from the relevant literature, now provides the first clear answers to some of the questions so controversially discussed in the past.     

An efficient implementation of certain iterative refinement preconditioners

Preconditioned iterative methods of conjugate gradient type for solving elliptic and parabolic problems discretized on grids wth local refinement are considered. The sparsity pattern of the residuals computed throughout the iterative process is investigated. It turns out that they are nonzero only near the interface nodes between the coarse-and fine-grids. This observation is used to formulate the preconditioned CG, and when the matrix is not symmetric as in the parabolic case—the generalized CG and GMRES methods, thus substantially saving storage and computation.     

A local solution method for shock boundary-layer interaction on a swept wing

Summary The paper describes a local solution method for the calculation of the interaction between a weak shock front and a turbulent boundary layer on a swept wing. A multiple-deck approach allows the simplification of the governing equations according to the physical character of each deck. The mathematical model is based upon small-perturbation theory. The final boundary-layer solution is given by an iterative coupling of the solutions for each domain. The results are compared with experiments and with other theoretical solutions.     

A new inrush detection method for transformer differential protection

Contents The long-used restraining principle, based on the detection of 2nd harmonics in the currents, can not always satisfactorily meet the demand of blocking the transformer differential protection for all three phases, because the line currents are not the direct image of the core saturation. The differential protection may become inadequate. A transformer can however be switched on for all cases, without the false or fail-safe tripping, when the harmonic restraint is derived from the magnetic field strength of the core.If a delta-connected winding is present, the magnetic field strengths can not be easily recognized in the line currents, because their zero-sequence component is distorted. A new method is presented, which can estimate the fundamental and the 2nd harmonic of this zero-sequence component. The components of the magnetic field strength can therefore be determined in currents only, whose ratio is known to be characteristic for the core saturation.The proposed method was implemented on an industrial protection system based on a microprocessor and was tested on data obtained from computer-simulation and a model transformer in a laboratory. It turned out that the proposed method performed well on all cases.

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Eine neue Methode der Einschalterkennung für den Transformator-Differentialschutz

Übersicht Die üblicherweise benützte Blockierung beim Einschalten eines Transformators beruht auf der Bewertung der zweiten Harmonischen in den Strömen. Dieses Prinzip kann nicht immer den Transformatorvergleichsschutz in allen drei Phasen blockieren. Dagegen kann ein Transformator in allen Fällen ohne Fehlauslösung eingeschaltet werden, wenn die Blockierung aus der Harmonischen der magnetischen Feldstärke des Kerns abgeleitet wird.Eine neue Methode wird vorgestellt, wie die Homopolarkomponente der Grundschwingung und der zweiten Harmonischen näherungsweise berechnet werden kann. Die benötigten Anteile der Feldstärken können damit aus den Differenzströmen ermittelt werden.Das vorgeschlagene Verfahren wurde auf einer industriell gefertigten Schutzkarte implementiert. Die Überprüfung des Verfahrens erfolgte mit Berechnungsverfahren und durch Messungen im Labor.

     

Soft X-ray image storage in poly (methylmethacrylate)

Images stored in resist for soft X-ray lithography or microradiography were found to show a background noise which limits the resolution. This is due to the statistically variable spatial distribution of the photons incident on the resist surface. An estimate of the fundamental noise-limited resolution has been made from the experimental measurement of photon flux incident on the surface and the accurate development rate curves. Monochromatic radiation from a synchrotron source was used.     

The on-line texture analysis of steel strips

A new on-line texture-analyzing system and its application to nondestructive r value determination is discussed. In addition to providing a brief theoretical background and describing the instrumental set-up, the article presents off-line measurements with this equipment and demonstrates the high accuracy of the determined r-values. A special feature of the unit is the possibility to simultaneously measure the most important r values—r₀, r₄₅, r₉₀, and r_m.     

Verbessertes Widerstandsgesetz für Stufendiffusoren

Zusammenfassung Es wird ein allgemeines Widerstandsgesetz für Stufendiffusoren hergeleitet, bei dem die Widerstandszahl den Zusatzverlust gegenüber den Verlusten der bis zum Kontursprung reichenden fiktiven Kanal- bzw. Rohrstr?mungen in der Zu- und Abstr?mung beschreibt. Unter vereinfachenden Annahmen reduziert sich dieses Gesetz auf die bekannte Carnot-Formel. Insbesondere wird dabei der Anteil des Zusatzverlustes, der vom Unterdruck an der Stufe und von der Wandschubspannungs?nderung unmittelbar hinter der Stufe herrührt, vernachl?ssigt. Die Berücksichtigung dieses Anteils führt zu einem gegenüber der Carnot-Formel verbesserten Widerstandsgesetz. Herrn Prof. Dr.-Ing. Martin Fiebig zum 60. Geburtstag     

Production and properties of micro‐porous glas bubble zinc and aluminium composites

Micro‐porous syntactic foams were produced by means of integration of glass bubbles into aluminium and zinc matrices. Preforms of glass bubbles were pressure infiltrated with the alloys AlSi9Cu9 ans ZnAl4Cu using squeeze casting. The preforms were sintered thermically without the use of bonding agents. Using the combination of different sintering steps syntactic foams with locally different densities could be produced. The mechanical properties of the foams were tested indicating a high compression strength of the foams and a very good compression energy absorption. Furthermore, corrosion behaviour and behaviour at higher temperatures were investigated.