Quantifying technological aspects of process sustainability: a thermodynamic approach

Thermodynamic analysis has greatly helped to compare and to improve the energy efficiency of all kinds of technological processes, and recently we have also attempted to analyse some important biochemical processes under intracellular conditions. This work has pointed to some key strategies on sustainable process operation, such as the exceptionally high thermodynamic efficiencies of chemical and solar energy conversion in living cells.From this it was expected that the sustainability strategies of specific biochemical processes and those of the ecosphere as a whole could be of guidance to current technological processes, especially now that there is a growing demand from government and industry to effectively deal with sustainability aspects in process analysis. Our focus on this issue has led to methodologies to quantify technological aspects of sustainability by making use of thermodynamic principles. Three indicators were constructed to express three technological aspects of process sustainability. First, an indicator for the sustainability of resource utilization considers the thermodynamic input and the availability the resources used in the process. Secondly, an efficiency indicator focuses on the conversion and loss of thermodynamic quantities in the process itself. Thirdly, an indicator for environmental compatibility takes into account the thermodynamic input required to prevent possible negative side effects of the process, such as global warming or water pollution. The three indicators are used to reflect on (un)sustainable characteristics of current technological processes compared to biochemical processes. Finally, we address the drawbacks of combining indicator values to express overall sustainability.     

Wasserstofffreie amorphe Kohlenstoffschichten ‐ abgeschieden durch plasmaaktivierte Hochratebedampfung

Hydrogen free amorphous carbon coatings ‐ deposited with plasma‐activated high‐rate evaporation By using the technology of the plasmaactivated electron beam evaporation we deposited hydrogen free amorphous carbon coatings with deposition rates of up to 100 μm/h. The results of the mechanical and tribological investigations show the potential of these layers for the use in case of wear resistance. Hardnesses of up to 16GPa were proved. The actual state of the characterisation of the coatings is described and the outlook onto possibilities of further optimisation is given.     

Heliumlecktestgeräte für die Qualitätsprüfung von Gehäusen für Vakuumverdichter

Helium leak test devices for the quality inspection of housings for vacuum compressors The well‐known and wide‐spread helium leak test method is a safe and fast quality testing method for construction units of any kind. Due to its safe examination and the short time of examination it is predominantly inserted into automated production lines as e.g. in the automobile supporting industry up to the examination by Airbags and rims of wheel. Likewise in addition, for the construction units, machines and devices of the vacuum engineering. From this the demand results simple and in particular economical devices for the helium leak test of construction units with small numbers of items of under 200 pieces per day. For these manufacturing profiles economical ways for the helium leak test are pointed out.     

Bruchanalyse an Hohlgläsern

Failure analysis of hollow glasses The failure analysis is very important to clarify damages of hollow glasses. Damages of glass bottle through over pressure are very often linked with damages to persons. This is the reason why the causal research is from particular importance. Different surface characteristics of glass fragments as well as the fracture pattern give hints to the direction of the crack, the stress just before breakage and the reason of stress. A reconstruction of the bottle is a further helpful instrument for cause studies. The difference of the various characteristics of the surface will be explained. Further on there will be discussed different reasons and mechanism of fracture.