Computation of feed-paths for casting solidification using level-set-method

The aim of the present work is to compute feed-paths and hot-spots by combining level-set-method based sharp interface and feed-path model. The model is based on the solution of energy and level-set equations in solid and liquid, with Stefan condition on the interface. The energy and level-set equation are discretized using finite-volume and finite-difference method, respectively. Feed-path is computed by tracking mass-less particles along the liquid-solid interface during solidification using combined Eulerian-Lagrangian framework. The proposed model is benchmarked on six test cases, where temperature contours and solidification time are compared with a finite-element-method based commercial software. The capability to predict the temporal evolution of interface and to identify multiple hot-spots is validated with an industrial aluminum-alloy lug casting. The numerical as well as experimental validations demonstrate the effectiveness of level-set-method for feed-path calculation.     

Morphological, structural, and functional properties of maranta (Maranta arundinacea L) starch

Starch isolated from maranta (Maranta arundinacea) tuber and studied for its various physicochemical characteristics. The amylose content of the starch was 24.8%. SEM showed that the granules were small indented and spherical. Maranta starch granule size has a range of 2.92–6.42 μm, (mean of 4.84 μm), length/degree of 1.20, and roundness of 0.73. Maranta starch has a gelatinization temperature of 74.8°C, peak viscosity of 498 BU, and cold paste viscosity of 669 BU. It also possessed higher freeze-thaw stability. Dynamic rheological properties of maranta starch, measured using parallel plate geometry showed increased storage modulus (G’) values, while loss modulus (G″) values were decreased with increasing frequency values (0–100 Hz). The low gelatinization temperature and high freeze thaw stability of starch indicates its potential for application as a thickener in food industries.     

Orientation-Dependent Developments in Misorientation and Residual Stress in Rolled Aluminum: The Defining Role of Dislocation Interactions

Orientation-dependent developments in misorientation and residual stress, in rolled aluminum, were quantified experimentally and simulated numerically. The latter involved analysis using a crystal plasticity finite element model, accounting for anisotropies in slip system hardening but neglecting near-neighbor interactions, and discrete dislocation dynamics of the single crystals. Both were successful in capturing the experimental patterns of orientation dependence. Numerical simulations, without slip transfer across the neighboring grains, thus established the defining role of dislocation interactions in establishing orientation-sensitive microstructural evolution.     

Influence of Experimental Parameters on Friction and Wear Mechanisms of PA66/PTFE Blend Reinforced with Glass Fiber

Polymer blend of composition 80 wt% polyamide 66/20 wt% polytetraflurotheylene (PA66/PTFE) was selected as a matrix and reinforced with different weight percentage of short glass fibers (SGF). These composites were prepared by melt mix method using twin screw extruder followed by injection molding. The tribological behaviors were tested by using pin on disc machine by varying the different experimental parameters. The friction and wear mechanisms were studied as a function of sliding velocity, sliding load, and distance. The effect of fiber loading lowered the wear volume loss of SGF filled PA66/PTFE blend. The least frictional coefficient of 0.24 was obtained for 20 wt% of SGF in the blend. However, the wear resistance was not apparently improved by SGF loading in the experimental range for comparison with unfilled PA66/PTFE blend. The worn surfaces of specimen were examined by scanning electron microscopy photographs. The observations revealed that the frictional behavior was a function of development and formation of transfer film. Matrix wear and fiber wear were the result of frictional mechanism. The critical wear volume of PA66/PTFE/SGF composites was the contribution of both matrix and fiber wear. The abrasive nature of SGF was also one of the important factor for frictional behavior.     

A numerical approach for a comparative study of laser drilling process under single and repetitive pulse

An axisymmetric model is developed to study laser drilling process under a single pulse as well as repetitive laser pulse. The laser pulse irradiated on the surface of the workpiece is volumetric and Gaussian in nature. The laser irradiated surface is subjected to convective‐radiative boundary condition while rest of the surfaces are insulated. Finite volume method is used to discretize the domain under consideration. The resulting algebraic equations are solved with the help of the tridiagonal matrix algorithm to find temperature distribution throughout the domain. The enthalpy‐porosity method is used to track the solid‐liquid interface generated during the laser melting process. Convective heat transfer occurs inside the generated melt pool. The current model is first used to validate the results of the existing literature and as the results agreed well, further studies are made to find out the advantages of using repetitive laser pulse over single pulse laser source for laser drilling process for the same laser energy and total heating duration. Vaporization has been avoided during the process and metal removal occurs through melting only. The present numerical model can provide some insight for practical laser drilling process.