Identifying the dominant failure mode in the hot extrusion tooling used to forge nickel based superalloy

The dies used in the extrusion of nickel based super alloys are subject to severe mechanical and thermal stresses, resulting in shortened life and high manufacturing costs. It is necessary to understand the dominant damage mode in order to guide improvements for increased tool life. The operation under examination consists of the hot extrusion of a nickel based superalloy using nitrided hot work tool steel, glassed workpieces and graphite lubrication. The investigation was conducted through a combination of metallurgical analysis, metrology and finite element analysis. Out of the damage modes observed under these conditions, the plastic deformation of the substrate was found to be the cause for tool failure. This paper discusses the relationship between plastic deformation of the substrate and the formation of scoring marks, which fail the die.     

Cast Iron Inoculation Enhanced by Supplementary Oxy-sulfides Forming Elements

Inoculation is one of the most important metallurgical treatments applied to the molten cast iron immediately prior to casting, to promote solidification without excessive eutectic undercooling, which favors carbides formation usually with undesirable graphite morphologies. The paper focused on the separate addition of an inoculant enhancer alloy [S, O, oxy-sulfides forming elements] with a conventional Ca-FeSi alloy, in the production of gray and ductile cast irons. Carbides formation tendency decreased with improved graphite characteristics as an effect of the [Ca-FeSi + Enhancer] inoculation combination, when compared to other Ca/Ca, Ba/Ca, RE-FeSi alloy treatments. Adding an inoculant enhancer greatly enhances inoculation, lowers inoculant consumption up to 50% or more and avoids the need to use more costly inoculants, such as a rare earth bearing alloy. The Inoculation Specific Factor [ISF] was developed as a means to more realistically measure inoculant treatment efficiency. It compares the ratio between the improved characteristic level and total inoculant consumption for this effect. Addition of any of the commercial inoculants plus the inoculant enhancer offered outstanding inoculation power [increased ISF] even at higher solidification cooling rates, even though the total enhancer addition was at a small fraction of the amount of commercial inoculant used.     

Interaction of positronium atoms, with paramagnetic molecules, measured by perturbed angular distribution in 3γ annihilation decay

Positronium in the triplet spin state (S = 1) decays by 3γ annihilation having a life time of about 140 ns in vacuum. Positronium annihilation is affected by magnetic fields which mix the M = 0 state of ortho-positronium with the M = 0 state of para-positronium. The mixing fraction depends on the magnetic field intensity and causes quantum beats in the time distribution of γ annihilation decay. This effect was predicted by Barishevsky et al. [V.G. Barishevsky, O.N. Metelitsa, V.V. Tikhomirov, J. Phys. B Atom. Mol. Opt. Phys. 22 (1989) 2835]. The time differential perturbed angular correlation method (TDPAC), combined with long-lived positron life time spectroscopy (PLTS), has been used to observe these quantum beats. It is found that the characteristics of the annihilation time distribution are not influenced by the presence of diamagnetic species such as Ar, N₂ and H₂ but are affected by the presence of the paramagnetic O₂ molecule. Our results are encouraging in developing a new method for investigating magnetic fields on an atomic scale.     

Spectroscopic and photoelectric investigations of resonance effects in selected sulfonated phthalocyanines

Zinc phthalocyanine dyes, which had been symmetrically and asymmetrically substituted with sulfonate groups were investigated using absorption, fluorescence and photoacoustic spectroscopic methods, supported by light-induced optoacoustic spectroscopy and photoelectric measurements; unsubstituted zinc phthalocyanine was employed as reference. Fluorescence quantum yields were determined on the basis of absorption and fluorescence spectra, whereas thermal parameters as well as the yield of triplet state population and the kinetics of thermal relaxation at microsecond intervals were determined using with photoacoustic methods. The effect of the sulfonate groups on photocurrent generation was discussed in terms of the dye's molecular structure and resonance (mesomeric, inductive, steric) effects. Sulfonation of zinc phthalocyanine changed markedly its absorption and fluorescence properties owing to redistribution of the electron density within the molecule as a result of both mesomeric and inductive effects, although other effects cannot be excluded. The enhanced light-generated photocurrent observed for phthalocyanine with two sulfonate groups is explained in terms of mesomeric effects, whereas in phthalocyanine with three and four sulfonate groups, inductive effects are essential and lead to photocurrent decline.     

Improved Approximation Algorithms for the Quality of Service Multicast Tree Problem

The Quality of Service Multicast Tree Problem is a generalization of the Steiner tree problem which appears in the context of multimedia multicast and network design. In this generalization, each node possesses a rate and the cost of an edge with length l in a Steiner tree T connecting the source to non-zero rate nodes is l · r_e, where r_e is the maximum node rate in the component of T-{e} that does not contain the source. The best previously known approximation ratios for this problem (based on the best known approximation factor of 1.549 for the Steiner tree problem in networks) are 2.066 for the case of two non-zero rates and 4.212 for the case of an unbounded number of rates. In this paper we give improved approximation algorithms with ratios of 1.960 and 3.802, respectively. When the minimum spanning tree heuristic is used for finding approximate Steiner trees, then the previously best known approximation ratios of 2.667 for two non-zero rates and 5.542 for an unbounded number of rates are reduced to 2.414 and 4.311, respectively.     

A Multiagent System for the Reliable Execution of Automatically Composed Ad-hoc Processes

This article presents an architecture to automatically create ad-hoc processes for complex value-added services and to execute them in a reliable way. The uniqueness of ad-hoc processes is to support users not only in standardized situations like traditional workflows do, but also in unique non-recurring situations. Based on user requirements, a service composition engine generates such ad-hoc processes, which integrate individual services in order to provide the desired functionality. Our infrastructure executes ad-hoc processes by transactional agents in a peer-to-peer style. The process execution is thereby performed under transactional guarantees. Moreover, the service composition engine is used to re-plan in the case of execution failures. The work presented in this article was supported by the Swiss National Science Foundation as part of the project MAGIC (FNRS-68155), as well as by the Swiss National Funding Agency OFES as part of the European projects KnowledgeWeb (FP6-507482) and DIP (FP6-507483). Authors in alphabetic order     

Diagnostic captioning: a survey

Knowledge and Information Systems - Diagnostic captioning (DC) concerns the automatic generation of a diagnostic text from a set of medical images of a patient collected during an examination. DC...     

Laser surface modification of a 13.5% Cr, 0.6% C steel

A 13.5% Cr, 0.6% C steel, with an initial microstructure of chromium carbides in a ferrite matrix, was heat-treated by scanning a high-power laser beam over the surface. The aim was to compare the physical and chemical properties produced by this type of selective surface treatment with those resulting from a conventional furnace desensitization and quench-hardening heat treatment. Surface heating homogenized the carbon originally bound in the carbides sufficiently to produce martensite, giving hardening to levels comparable with a conventional heat treatment. Chromium-rich zones, carbides and retained austenite were also detected in the heated microstructure. Surface melting produced complete homogenization of both carbon and chromium, which resulted in the retention of large amounts of austenite in the microstructure on cooling to room temperature. Subsequent refrigeration at — 196 °C transformed some of the austenite to martensite. Pitting corrosion and local reductions in hardness were observed adjacent to treated areas under certain conditions, due to precipitation of secondary carbides and elevated tempering, respectively.     

New super-orthogonal space-time trellis codes using differential M-PSK for noncoherent mobile communication systems with two transmit antennas

In this paper, we develop super-orthogonal space-time trellis codes (SOSTTCs) using differential binary phase-shift keying, quadriphase-shift keying and eight-phase shift keying for noncoherent communication systems with two transmit antennas without channel state information at the receiver. Based on a differential encoding scheme proposed by Tarokh and Jafarkhani, we propose a new decoding algorithm with reduced decoding complexity. To evaluate the performance of the SOSTTCs by way of computer simulations, a geometric two-ring channel model is employed throughout. The simulation results show that the new decoding algorithm has the same decoding performance compared with the traditional decoding strategy, while it reduces significantly the overall computing complexity. As expected the system performance depends greatly on the antenna spacing and on the angular spread of the incoming waves. For fair comparison, we also design SOSTTCs for coherent detection of the same complexity as those demonstrated for the noncoherent case. As in the case of classical single antenna transmission systems, the coherent scheme outperforms the differential one by approximately 3 dB for SOSTTCs as well.