Modeling of the Twin-Roll Casting Process: Transition from Casting to Rolling

During twin-roll casting, an alloy melt is passing the gap between two counter-rotating rolls, where cooling and solidification leads to the continuous formation of a solid strand. In order to describe this process, a two-phase Eulerian–Eulerian volume-averaging model is presented that accounts for (1) transport and growth of spherical grains within a flowing melt, (2) the formation of a coherent solid network above a specific solid fraction and (3) the viscoplastic flow of the solid network with the interstitial melt during casting and compression. For the considered case of an inoculated Al–4wt%Cu alloy, the process conditions are chosen such that two relatively thick viscoplastic semi-solid shells meet between the rolls, and thus, the material is pressed together and squeezed against the casting direction. The squeezed out material consists of segregated melt and some solid that quickly disappears after melting. It is observed during this study that macrosegregation distributions are inherently connected to the mush deformation that is enforced during the hot rolling process.     

Quality assurance and quality control of subgrade compaction using the dynamic cone penetrometer

The Dynamic Cone Penetrometer (DCP) is a device that is used in the construction industry for the assessment of in situ soil compaction quality. Over the past few decades, numerous correlations have been developed between the DCP test results and soil strength and stiffness parameters. This paper proposes a comprehensive set of criteria and recommendations for quality control (QC) of compacted subgrade that take into account the inherent statistical variability of DCP test results. For the development of the QC criteria, a new statistical methodology is used to extract representative test values from the raw field DCP test data. In order to use the proposed QC criteria, soils are first classified into two broad categories (fine-grained and coarse-grained) depending on their fabric and response to compaction efforts. Test results indicate that (i) for fine-grained soils, the DCP test values have good correlation with the plasticity index (PI), which is indicative of the type and amount of clay content of the soil and (ii) for coarse-grained soils, the DCP test values have good correlation with the optimum water content of the soil, which is directly related to its in situ density. DCP blow count correlation equations are presented for both soil categories. Recommendations for field DCP testing and data analysis are also provided to highlight the significance of the statistical distribution of the DCP test results in QC testing of compacted subgrade.     

Evaluation of the occurrence of mechanical constriction of the Arc in A-TIG welding of austenitic stainless steels

This paper evaluates indications of arc constriction by the thermal and electrical insulation caused by oxides of a single component in A-TIG welding of austenitic stainless steels. Changes in arc dimensions, in its electric voltage and in weld bead morphology caused by three oxide fluxes (SiO₂, Cr₂O₃ e Al₂O₃) applied with two surface densities (30 e 60 g/m2), and with and without a flux-free central strip (of 1, 2 and 4 mm) were studied. Results showed no significant change in the width of the electric arc for the experimental conditions used, therefore not supporting a possible mechanical constriction in the electric arc by oxide electrical and thermal insulation. Lateral filming indicated that the arc is delayed by the fluxes with silica causing the strongest effect. The presence of a clean central strip in the flux layer decreased weld penetration and weld bead cross section, besides the reduction of the width of the bead. Therefore, the results of the present work seem to support Marangoni convection as the main mechanism responsible for increasing penetration in A-TIG welding of stainless austenitic steels.     

Study of polypropylene/polybutene blends modified by gamma irradiation and (high melt strength polypropylene)/polybutene blends

It is well-known that polypropylene (PP) is difficult to process as a consequence of its linear structure. It is also known that grafting of long-chain branches on PP backbone using ionizing radiation is an effective approach to achieve high melt strength polypropylene (HMS PP). Chain-scission and, in minor extend, crosslinking and grafting are the predominant reaction in order to branch PP backbone. However, if multifunctional monomers are used to promote the grafting reaction, crosslinking can surpass chain scission and grafting, reducing drawability. Therefore, in an effort to enhance the processability and so the drawability, it has been found helpful to add a small amount of polybutene-1. Gamma irradiation technique was used to induce chemical changes in blends of PP and polybutene in acetylene atmosphere (crosslinker promoter) and in HMSPP/polybutene blends. The samples were irradiated with a ⁶⁰Co source with doses of 12.5 and 20 kGy in the presence of acetylene. In this work, two different methods of blends processing were compared regarding rheological and mechanical properties. Effects on the strength and elongation at the yield point and at rupture were observed by mechanical tests and showed decrease of tensile strength and increase of elongation at rupture for samples obtained by irradiation of blends. The results from rheology demonstrated an increase in melt strength and drawability of blends.     

Prediction and comparison of textural properties of magnetic copolymer supports for enzyme immobilization

Magnetic polymers supports have proven to be valuable materials for enzyme immobilization, as they allow recovering the catalyst by magnetic separation, precluding the need for costly and time-consuming separation steps. In this study, magnetic copolymer supports were synthesized using styrene (STY) and different crosslinking agents (divinylbenzene, ethylene glycol dimethacrylate, or triethylene glycol dimethacrylate) and initiators (azobisisobutyronitrile or benzoyl peroxide) and used to immobilize Candida antarctica lipase B (CALB). The aim was to obtain biocatalysts with high enzymatic activity and satisfactory morphological properties for use in biotransformation reactions. Two morphological properties known to influence the immobilization yield were taken into consideration, specific surface area, and swelling index. Experimental data were compared to the predictions of a model based on molar balance, method of moments, numerical fractionation, and elementary gel structures. The high correlation (R² = 0.9974) between experimental and predicted values demonstrated the suitability of the model for estimating the textural properties of enzyme supports. CALB was successfully immobilized, showing high hydrolytic activity (500–700 U g⁻¹) and good thermal stability at 50°C. CALB/STY-EGDMA-M was 14 times more stable than free CALB. The results confirm the efficiency of the immobilization method and the suitability of the copolymers for enzyme immobilization.     

Distributed Control Strategy with Smith's Predictor in a Pilot-Scale Diabatic Distillation Unit

Intrinsic characteristics of distillation such as dead time and high nonlinearities do not allow the complete elimination of transient times when any external disturbance or set-point change occurs. Thus, aiming at the use of easy-tuning systems, a distributed-action control in trays of a diabatic distillation unit with Smith's predictor was implemented in the Simulink environment to further reduce transient times and out-of-specification product. The distributed-action strategy with Smith's predictor led to a reduction of 33.3 min (33 %) in the transient time of the top temperature control loop and 66 % in out-of-specification product, when compared with the conventional strategy, and thus is shown to be an efficient approach to increasing the productivity of distillation plants.     

Design,Synthesis and Evaluation of 2,4-Diaminoquinazoline Derivatives as Potential Tubulin Polymerization Inhibitors

Microtubules are highly dynamic polymers composed of α- and β-tubulin proteins that have been shown to be potential therapeutic targets for the development of anticancer drugs. Currently, a wide variety of chemically diverse agents that bind to β-tubulin have been reported. Nocodazole (NZ) and colchicine (COL) are well-known tubulin-depolymerizing agents that have close binding sites in the β-tubulin. In this study, we designed and synthesized a set of nine 2,4-diaminoquinazoline derivatives that could occupy both NZ and COL binding sites. The synthesized compounds were evaluated for their antiproliferative activities against five cancer cell lines (PC-3, HCT-15, MCF-7, MDA-MB-231, and SK-LU-1), a noncancerous one (COS-7), and peripheral blood mononuclear cells (PBMC). The effect of compounds 4 e and 4 i on tubulin organization and polymerization was analyzed on the SK-LU-1 cell line by indirect immunofluorescence, western blotting, and tubulin polymerization assays. Our results demonstrated that both compounds exert their antiproliferative activity by inhibiting tubulin polymerization. Finally, a possible binding pose of 4 i in the NZ/COL binding site was determined by using molecular docking and molecular dynamics (MD) approaches. To our knowledge, this is the first report of non-N-substituted 2,4-diaminoquinazoline derivatives with the ability to inhibit tubulin polymerization.     

Drag Reduction by Wormlike Micelles of a Biodegradable and Non-Biodegradable Surfactants

This study describes the effects of wormlike micelles formed by the commercial surfactants tallowalkylamidopropyl dimethylamine oxide (Aromox APA-TW) and oleyl methyl bis(2-hydroxyethyl) ammonium chloride (Ethoquad O/12) as drag reducers. Ethoquad O/12 is immune to degradation by heat and microorganisms. Conversely, Aromox APA-TW is biodegradable in the environment, and its susceptibility to heat-induced degradation was previously assessed. This work considers the effects of temperature, salt, and time on the drag-reduction capacity (in different Reynolds number) of wormlike micelles of these two surfactants. Wormlike micelles formed by Aromox APA-TW are able to reduce drag at higher temperatures compared to wormlike micelles formed by Ethoquad O/12. However, Aromox APA-TW can degrade after being heated to 80 °C and also after storage of the wormlike micelle solutions. Ethoquad O/12 does not undergo degradation after being heated or stored. These surfactants have the potential to be used as additives in industrial operations, as the wormlike micelles formed are able to reduce drag in systems with long pumping distances or recirculation, even in solutions with high salt concentrations (brine) and high temperatures.     

3D printed millireactors for process intensification

The scope of the present research aims at demonstrating the 3D printing use in the manufacturing of microchannels for chemical process applications. A comparison among digital model processing applications for 3D print(slicers) and a print layer thickness analysis were performed. The 3D print fidelity was verified in several devices, including the microchannels' printing with and without micromixer zones. In order to highlight the 3D print potential in Chemical Engineering, the biodiesel synthesis was also carried out in a millireactor manufactured by 3D printing. The millireactor operated under laminar flow regime with a total flow rate of 75.25 ml ? min~(-1)(increment of about 130 times over traditional microdevices used for biodiesel production).The printed millireactor provided a maximum yield of Ethyl Esters of 73.51% at 40 °C, ethanol:oil molar ratio of7 and catalyst concentration of 1.25 wt% and residence time about 10 s. As a result of flow rate increment attained in the millireactor, the number of required units for scaling-up the chemical processes is reduced. Using the approach described in the present research, anyone could produce their own millireactor for chemical process in a simple way with the aid of a 3D printer.