ASSESSMENT OF MACHINING MODELS: PROGRESS REPORT

Progress in developing and assessing predictive modeling of machining processes has been hindered by the extremely localized nonlinear physical phenomena that occur in machining and the many different types of models ranging from theoretical to empirical. The difficulty in assessing models has been cited by industry as the major barrier to use of modern machining models. Current practice in industry is to machine and change tools conservatively, or to conduct costly empirical studies for a limited selection of tools and coolants. The Assessment of Machining Models project will assess the ability of modern machining models to predict the outputs of machining processes based upon a consistent, well measured calibration data set. The data set is nearly complete and is to be used in benchmarking the predictive capability of machining models in blind tests. This paper presents the project motivation, goals, and representative calibration data set results. The next steps in the effort include release of the calibration data, solicitation and collection of predictions, and evaluation and reporting of results.     

Recent Developments in Measuring Creep Strain in High Temperature Plant Components

Accurate measurements of creep strain are necessary to evaluate the condition and predict the remaining life of power plant constituent materials. Optical techniques are appropriate for this purpose as they are a non‐contact method and can therefore be used to measure strain without requiring direct access to the surface. Within this class of techniques, the Auto‐Reference Creep Management And Control (ARCMAC) camera system can be used to calculate the strain between two points using a series of silicon nitride (SiN) target spheres (the ARCMAC gauge). There are two iterations in system design, the Conventional ARCMAC and Digital Single‐Lens Reflex (DSLR) ARCMAC. Experiments are conducted to determine the absolute limit of accuracy of the systems in comparison to a strain gauge, and the relative accuracy across several orders of magnitude until specimen failure. In addition, tests have been performed using the ARCMAC gauge at elevated temperatures to evaluate the effect of temperature on the gauges and to investigate whether its accuracy diminishes in creep conditions. It was found that both conventional and DSLR ARCMAC systems can be accurate to 60 με or less. In accelerated creep tests, the ARCMAC gauge produced similar agreement to a linear variable displacement transducer when used to measure creep strain. Strain variations (under 500 με) were noted on a steel plate subjected only to operational temperature and no stress. This error is very reasonable compared to a critical strain value of 93 000 με in a given high temperature‐service material. Digital image correlation (DIC) results using the DSLR ARCMAC system show approximately 4% error in measurement for plastic strains in the specimen. The two measures of strain measurement (using ARCMAC and DIC) can serve to complement each other.     

Fabrication and properties of rapidly solidified powder-based high-temperature application light-alloy composites

Particulate-reinforced composites based on Al-Fe-Ce and SiC were fabricated by conventional powder metallurgy techniques, namely powder mixing, cold compaction and hot extrusion. Static mechanical properties at ambient temperature and at elevated temperature after prolonged exposure to the test temperature were measured and related to process parameters and the volume fraction of the reinforcement. The addition of SiC particles in considerable volume fractions help to retain the static properties at high temperature, even after prolonged exposure. It was also observed that the mechanical strength increases with decreasing temperature and extrusion ratio. Unavoidable non-uniform distribution of SiC particles and the associated porosity were observed to be responsible for wide variations in the properties within the same extrudate. Attempts to reduce this variation are discussed.     

Time-Resolved Measurements of the Evaporation of Volatile Components from Single Aerosol Droplets

A strategy for examining the dynamic hygroscopic response of single aerosol particles is reported, allowing a direct investigation of the interplay of thermodynamic and kinetic factors regulating the time dependence of particle size. In particular, we investigate the rapid evaporation of water from water–glycerol droplets, measuring the evolving size with a time resolution of <10 ms (with as low as 2.5 ms being possible) over a time range from subsecond to many hours. Measurements can be made on sequential droplets generated from a droplet-on-demand generator, and a reproducibility of better than ±0.25 μm in droplet size over tens of events can be achieved at any resolved time point considered during an evaporation process lasting >2 s. The time-dependent measurements of evolving droplet size are compared with an analytical treatment of the evaporation process. Excellent agreement between measurements and simulations is found over a wide range of starting droplet compositions. The benefits of using this approach for investigating water transport within the bulk of an aerosol particle or to/from the droplet surface are discussed.

Copyright 2012 American Association for Aerosol Research     

Effect of V2O5 Doping on the Sintering and Dielectric Properties of M-Phase Li1+x−yNb1−x−3yTix+4yO3 Ceramics

The effect of the addition of V₂O₅ on the structure, sintering and dielectric properties of M -phase (Li_{1+ x − y} Nb_{1− x −3 y} Ti _x +4 _y )O₃ ceramics has been investigated. Homogeneous substitution of V⁵⁺ for Nb⁵⁺ was obtained in LiNb_{0.6(1− x )}V_{0.6 x} Ti_0.5O₃ for x ≤ 0.02. The addition of V₂O₅ led to a large reduction in the sintering temperature and samples with x = 0.02 could be fully densified at 900°C. The substitution of vanadia had a relatively minor adverse effect on the microwave dielectric properties of the M -phase system and the x = 0.02 ceramics had [alt epsilon]_r= 66, Q × f = 3800 at 5.6 GHz, and τ_f= 11 ppm/°C. Preliminary investigations suggest that silver metallization does not diffuse into the V₂O₅-doped M -phase ceramics at 900°C, making these materials potential candidates for low-temperature cofired ceramic (LTCC) applications.     

Conformational Analysis of the Mannosidase Inhibitor Kifunensine: A Quantum Mechanical and Structural Approach

The varied yet family‐specific conformational pathways used by individual glycoside hydrolases (GHs) offer a tantalising prospect for the design of tightly binding and specific enzyme inhibitors. A cardinal example of a GH‐family‐specific inhibitor, and one that finds widespread practical use, is the natural product kifunensine, which is a low‐nanomolar inhibitor that is selective for GH family 47 inverting α‐mannosidases. Here we show, through quantum‐mechanical approaches, that kifunensine is restrained to a “ring‐flipped” ¹C₄ conformation with another accessible, but higher‐energy, region around the ^1,4B conformation. The conformations of kifunensine in complex with a range of GH47 enzymes—including an atomic‐level resolution (1 Å) structure of kifunensine with Caulobacter sp. CkGH47 reported herein and with GH family 38 and 92 α‐mannosidases—were mapped onto the kifunensine free‐energy landscape. These studies revealed that kifunensine has the ability to mimic the product state of GH47 enzymes but cannot mimic any conformational states relevant to the reaction coordinate of mannosidases from other families.     

Influence of urea fertiliser formulation, urease inhibitor and season on ammonia loss from ryegrass

This paper reports the results of experiments to determine whether ammonia (NH₃) loss can be reduced and nitrogen (N) use efficiency improved by using two relatively new commercial urea formulations rather than granular urea and urea ammonium nitrate. Four nitrogen treatments were applied at a rate of 40 kg N ha^?1: granular urea, ‘Green Urea? 14’ [containing 45.8 % N as urea and ‘Agrotain^®’ (N-(n-butyl) thiophosphoric triamide) @ 5 L t^?1 of urea as a urease inhibitor], ‘Nhance’, a fine particle spray [containing 46 % N as urea, ‘Agrotain’ @ 1 L t^?1 of urea and gibberellic acid (applied at a rate of 10 g ha^?1)] and urea ammonium nitrate in solution (UAN) surface applied. Ammonia loss was determined in autumn and spring using a micrometeorological method. In autumn, use of the Green Urea and Nhance reduced NH₃ loss from the 30 % of applied N lost from the granular urea to 9 and 23 % respectively. Loss from all treatments in spring was very small (<2 % of applied N), because 4 mm of rain fell within 24 h of application onto an already wet site. The use of the Nhance and Green Urea instead of granular urea did not result in increased agronomic efficiency or recovery efficiency of the applied N, and this is most likely due to the presence of sufficient available N from both fertiliser application and the soil. A ¹⁵N study recovered 72.8 % of the applied N in the plants and soil, and showed that 30 % of the total N taken up by the plant was derived from the fertiliser, and 70 % from the soil.     

A Novel Chemical Route to Prepare La2Zr2O7 Pyrochlore

Lanthanum zirconate has been prepared via a new chemical synthesis method by combining sol–gel processing and complex precipitation. The synthesis was carried out in aqueous solution under ambient conditions. The synthesized powder possessed the pyrochlore superstructure upon calcination above 1200°C. A suite of characterization techniques, including FTIR, Raman, X‐ray and electron diffraction, TEM, SEM, and nitrogen sorption were employed to investigate the microstructural evolution and bulk properties. Dense ceramics (>90% relative density) were obtained after sintering at 1400°C, without need for additional processing (i.e., hot or cold isostatic pressing) or any milling steps. A mechanism has been proposed that elucidates molecular assembly of this chemical synthesis method.     

Pre-Treatment of Platinum Resistant Ovarian Cancer Cells with an MMP-9/MMP-2 Inhibitor Prior to Cisplatin Enhances Cytotoxicity as Determined by High Content Screening

Platinum resistance is a major cause of treatment failure in ovarian cancer. We previously identified matrix metalloproteinase 9 (MMP-9) as a potential therapeutic target of chemoresistant disease. A2780cis (cisplatin-resistant) and A2780 (cisplatin-sensitive) ovarian carcinoma cell lines were used. The cytotoxic effect of MMP-9/MMP-2 inhibitor, (2R)-2-[(4-Biphenylsulfonyl) amino]-3 phenylpropionic acid (C21H19NO4S) alone or in combination with cisplatin was determined using high content screening. Protein expression was examined using immunohistochemistry and ELISA. Co-incubation of cisplatin and an MMP-9/MMP-2 inhibitor, (2R)-2-[(4-Biphenylsulfonyl) amino]-3 phenylpropionic acid (C21H19NO4S) resulted in significantly greater cytotoxicity as compared to either treatment alone in a cisplatin resistant MMP-9 overexpressing cell line; A2780cis. In addition, pre-incubating with MMP-9i prior to cisplatin further enhances the cytotoxic effect. No significant difference was observed in MMP-9 protein in tissue but a trend towards increased MMP-9 was observed in recurrent serum. We propose that MMP-9/MMP-2i may be utilized in the treatment of recurrent/chemoresistant ovarian cancers that overexpress MMP-9 mRNA but its role in vivo remains to be evaluated.