Development of Bi-base high-temperature Pb-free solders with second-phase dispersion: Thermodynamic calculation, microstructure, and interfacial reaction

Bismuth and its alloys are candidates for Pb-free high-temperature solders that can be substituted for conventional Pb-rich Pb−Sn solders (melting point (mp) = 573 – 583 K). However, inferior properties such as brittleness and weak bonding strength should be improved for practical use. To that end, BiCu−X (X=Sb, Sn, and Zn) Pb-free high-temperature solders are proposed. Miscibility gaps in liquid BiCu−X alloys were surveyed using the thermodynamic database ADAMIS (alloy database for micro-solders), and compositions of the BiCu−X solders were designed on the basis of calculation. In-situ composite solders that consist of a Bi-base matrix with fine intermetallic compound (IMC) particles were produced by gas-atomizing and melt-spinning methods. The interfacial reaction between in-situ composite solders and Cu or Ni substrates was investigated. The IMCs at the interface formed a thin, uniform layer, which is an appropriate morphology for a reliable solder joint.     

Titanium powder production by TiCl4 gas injection into magnesium through molten salts

A process to produce titanium powder continuously is proposed and its applicability is examined experimentally. The method is based on the chemical reaction in the conventional Kroll reduction process; however, TiCl₄ gas is injected into molten salt on which a molten magnesium layer is floated as the reductant. Bubbles of gaseous TiCl₄ can be reacted at the lower surface of the liquid Mg layer, while TiCl₄ gas reacts on the upper surface in the Kroll process. The fine Ti particles produced in this study were well separated from magnesium and could be recovered from the bottom of the molten salts. The particles were small and fine enough for use in powder metallurgy, while congregated lumps of about 20 μm in size are obtained by the Kroll process. The composition of molten salts and an operation temperature above 1073 K did not affect the morphology of the Ti particles, if suitable material for the reaction vessel was chosen.     

Phase equilibria in the Cu-Fe-Mo and Cu-Fe-Nb systems

Phase equilibria in the Cu-Fe portion of the Cu-Fe-Mo and the Cu-Fe-Nb systems, in the temperature ranges 1073 to 1573 K and 1373 to 1573 K, respectively, were determined by metallography and scanning electron microscopy-energy dispersive x-ray methods. Based on the present experimental data combined with the previous assessments of the component binary systems, thermodynamic calculations of phase equilibria were carried out adopting the subregular solution model to describe the Gibbs energies of the liquid, bcc, and fcc phases. The evaluated thermodynamic parameters lead to a better fit between calculations and experimental data in both the Cu-Fe-Mo and Cu-Fe-Nb systems.     

Robust and efficient determination of saturation pressure from constant mass expansion data

This article presents an improved method for the determination of saturation pressure from pressure-volume data of constant-mass expansion (CME) for hydrocarbon mixtures. The conventional methods rely on the direct observation of an incipient phase and/or the change in total compressibility of the fluid sample near the saturation pressure in CME; however, they are unreliable for volatile oils, gas condensates, and near-critical fluids. The method developed in this research is to capture the expansion behavior of the overall fluid through the attraction and covolume parameters of the Peng–Robinson equation of state. The reliability of the new method is demonstrated by comparing it with the conventional methods in the case studies using 59 different fluids. It was the only method that could reliably identify saturation pressures for five volatile oils, 11 gas condensates, and one near-critical fluid among the datasets tested.     

An Innovative Process for Production of Ti Metal Powder via TiSx from TiN

Metallurgical and Materials Transactions B - This work presents a new processing concept for production of Ti metal powder from FeTiO3via TiN and TiSx. Because FeTiO3 can be converted to TiN by the...     

Thermoelectric Analysis for Helical Power Generation Systems

The performance of a three-dimensional helical thermoelectric generation (TEG) system is examined by exposing it to a temperature difference with hot and cold sources. The helical paths for the two thermal fluids give the TEG device the potential to efficiently convert thermal energy. The characteristic performance of the helical system is numerically analyzed by using the finite-volume method in a compact system. The helical system is compared with a straight system in which all the thermoelectric (TE) elements present equivalent geometry. The difference in the TE performance between the two systems is not significant when the TE surfaces are maintained at constant temperatures. Both the electromotive force and the current in the TEG system increase linearly with the temperature difference ΔT applied at the two module surfaces. The current preferentially flows through a main path determined by the geometry of the TE element. The merits of the helical design are its compactness, space saving, and smooth fluid flow due to gravity, compared with the straight system.