Design and manufacturing advisor for turbine disks

The design and manufacturing advisor (DMA) is a generic architecture for an expert system which assists in the process of product design. It integrates various parts of the production environment which affect the final product—such as fabrication, assembly, inspection and inventory. The design process can be partitioned into four stages: problem specification, feature specification, testing and generation. DMA facilitates the development of tractable designs, defined by the intersection of three spaces relating to specifications, features and productibility. The system consists of a domain-independent module and a domain-dependent module, each of which contains subcomponents; this modular structure facilitats system modification, expansion, and portability. The DMA has been validated by specializing the architecture to the design of gas-turbine disks for jet engines.     

Lateral trench oxide Schottky rectifier on SOI for power integrated circuits

In this paper, a Lateral Trench Oxide Schottky (LTOS) rectifier on silicon-on-insulator suitable for power integrated circuits is presented. The proposed structure utilizes a surface Schottky contact with vertical field-plate placed in a trench filled with oxide. The field-plate reduces the electric field on the Schottky contact and suppresses the barrier lowering effect leading to significant improvement in the device performance. Further, the proposed structure folds the drift region in vertical and horizontal directions resulting substantial reduction in pitch length of the device. Two-dimensional numerical simulations have been performed to analyse and optimize the performance of proposed device and results are compared with that of the conventional lateral Schottky rectifier. The LTOS rectifier provides 60 % improvement in breakdown voltage and 50 % reduction in pitch length as compared to the conventional device while maintaining low forward voltage drop and low reverse leakage current.     

Acrylic-ester-polyol based novel two-component polyurethane clear coat: Evaluation of performance characteristics

In the current study, a combination of acrylic polyol (AP) and ester polyol (EP) were synthesized and reacted at variable ratios with hexamethylene diisocyanates and isophorone diisocyanates to prepare a transparent two-component polyurethane (PU) coating formulation. The formations of the polyol system, isocyanate system, and the PU systems were confirmed by ¹H nuclear magnetic resonance and Fourier-transform infrared spectroscopy. Transparency of the coatings was examined using haze, and gloss measurement, which showed acrylic-ester-polyurethane (aePU-5 and aePU-6) have 91.5% and 91.8% transparency and gloss of 90.3 and 90.7 GU respectively. The thermal properties like T_g and the thermal stability of the coatings were verified using differential scanning calorimetry, and thermogravimetric analysis respectively which was found to increase with increasing EP content and decreasing AP content which may be ascribed to improved compatibility of copolymers, and homogeneity in PU along with enhanced crosslinking density. The degree of adhesion of coating with the substrate was validated from lap-shear, and cross-cut tape test which showed improved performance at AP:EP ratio of 60:40. The coatings were found to exhibit resistance toward pencil hardness with aePU-5 and aePU-6 having the optimum resistance of 9H. The surface morphology and topography were observed under scanning electron microscopy, and atomic force microscopy, respectively. The outcome confirms the higher smoothness of the surfaces subjected to the increase in EP content. The PU system with 40 wt% AP content and 60 wt% EP designated as aePU-5 was found to exhibit optimum performance.     

Composition and Recyclability Analysis of Poly(Vinyl Chloride) Recovered from Computer Power Cables and Commercial Wires

The product‐based recycling of the electrical and electronic devices and their by‐products are limited due to their complex characteristics and dissimilar material characteristics. However, such recycling procedures give clear ideas about the composition and possible recycling options of the materials present in them. Consequently, the present study deals with isolation and recycling of the major polymeric fraction present in the waste computer power supply cables (CPS) and electrical power supply (EPS) wires isolated from the household items. The composition analysis of CPS and EPS indicates that the poly(vinyl chloride) (PVC) is the major polymeric fraction along with minor content of polyethylene (PE) and polycarbonate (PC). Further, this research compares the mechanical recyclability of the PVC recovered from the CPS and EPS. Among the PVC's analyzed, PVC isolated from the EPS has been indicated superior mechanical properties. Similarly, thermal degradation analysis (TGA) indicated higher thermal stability for the PVC isolated from EPS. Besides, the flammability of the PVC specimens was studied and concluded with the possible mechanism occurring during combustion. Moreover, this study points out that PVC recovered from EPS and CPS can be mechanically recycled for the elimination of the waste. J. VINYL ADDIT. TECHNOL., 26:213–223, 2020. © 2019 Society of Plastics Engineers     

Thermoelectric properties of plasma sprayed of calcium cobaltite (Ca2Co2O5)

The thermoelectric properties of calcium cobaltite deposits produced by the plasma spray process are investigated from room-temperature to 873 K. Synthesis of Ca₃Co₂O₆ and Ca₂Co₂O₅ powders were prepared by the solid-state reaction from CaO and CoO_x starting powders. During their subsequent plasma spray Ca particles experience preferential evaporation within the plasma, resulting in a complex interplay among process conditions, stoichiometry, and resultant phases. The as-sprayed material predominantly contains amorphous and secondary phases. Upon annealing, the deposits show sensitivity to phase evolution and therefore thermoelectric properties. Through screening studies, optimal annealing conditions were identified which show a p-type Seebeck coefficient value of 180 μV K^?1, electrical conductivity of 1.09 × 10⁴ S m^?1, thermal conductivity of 1.16 W m^-1 K^-1 at 873 K. The resultant figure of merit value reached 0.266 for this combination of processing and thermal treatment and is in line with data reported from other techniques for this system.     

Cobalt molybdenum oxide catalysts for selective oxidation of cyclohexane

Oxidation of cyclohexane has been carried out using molecular oxygen over cobalt molybdenum oxide (CoMoO₄) catalysts in solvent free conditions. The catalysts were prepared using citrate method with three different molar ratios of Co:Mo, 1:1, 1:2, and 2:1 along with individual oxides for comparative studies. While all the catalysts showed significant activity and selectivity, CoMoO₄ with 1:1 ratio showed the best performance compared to the others with a conversion of 7.38%, with selectivity to cyclohexanol and cyclohexanone (KA oil) of 94.3%, in 1 h. The performance of the catalyst, has been studied as a function of oxygen pressure, reaction temperature, and catalyst loading. It was observed that the catalyst deactivates during the course of the reaction. The reasons for deactivation and methods for restoring the activity have been studied. A kinetic model is presented that captures the complex kinetics and matches well with the experimental data. © 2016 American Institute of Chemical Engineers AIChE J, 62: 4384–4402, 2016     

Effect of Nanoclay on the Mechanical,Thermal, and Water Absorption Properties of an UP-toughened Epoxy Network

Unsaturated polyester (UP)-toughened epoxy nanocomposites were prepared, and their effective mechanical and thermal properties were studied. Two types of organo-modified montmorillonite (OMMT) clays were used to prepare the nanocomposites. X-ray diffraction (XRD) and transmission electron microscopy (TEM) analysis showed the formation of exfoliated silicate layers in the UP-toughened epoxy matrix. Mechanical tests revealed that nanocomposites (containing 1 wt% OMMT clay) showed an increase in tensile strength to 13.8%, flexural strength to 10%, and impact strength to 4% compared with an UP-toughened epoxy blend. The effect of different heating rates on the curing behavior of UP-toughened epoxy nanocomposites was investigated using non-isothermal differential scanning calorimetry. The data were interpreted using the Kissinger and Flynn–Wall–Ozawa models to find the curing reaction parameter. The water uptake behavior for nanocomposites increased with the addition of OMMTs. Scanning electron microscopy micrographs indicated morphological changes in the impact fractured samples of UP-toughened epoxy nanocomposites.     

Effect of silica on the ZnS nanoparticles for stable and sustainable antibacterial application

Silica-capped Zinc Sulfide (ZnS) nanoparticles were synthesized for the use as stable and long-term antibacterial agents because silica is a very important component in food packaging applications for moisture absorption in tune with its property of biocompatibility and water solubility. The variation in morphological and optical properties of core-shell nanostructures was studied by changing the concentration of silica in a core-shell combination. The structural and morphological properties of silica-capped ZnS have been observed by powder X-ray diffraction (PXRD) and transmission electron microscopic (TEM) studies, respectively. Uncapped ZnS nanoparticles with particle size of 2-4 nm in a highly agglomerated state have been observed from TEM, which shows that they can be used only for short-term antibacterial action despite its excellent zone of inhibition (antibiotic sensitivity). However, ZnS/SiO₂ core-shell nanostructures are highly monodisperse in nature and the particle size increases up to 5-8 nm with increase in silica concentration. Fourier-transform infrared spectroscopy (FTIR) analysis confirms the formation of silica capping on the ZnS surface. The inhibition of defect-related emission by silica capping in energy-resolved photoluminescence studies also shows the formation of very stable ZnS nanoparticles. To study the antibacterial properties of the pure and silica-capped ZnS nanostructure the agar-well diffusion method was employed against both gram-positive and gram-negative bacteria. The obtained results indicate that pure ZnS shows excellent antibacterial action but it can last only for few days.     

Processing and characterization analysis of pyrolyzed oil rubber (from waste tires)‐epoxy polymer blend composite for lightweight structures and coatings applications

In this experimental investigation, the authors have fabricated and characterized composites made from pyrolysis oil rubber and epoxy resin. As the dumping of waste scrap tires poses a serious environmental threat, the pyrolysis oil rubber was extracted from these waste tires only. The prepared blend having pyrolysis oil with various weight percentages (wt%) was examined on the basis of various physical, microstructural, mechanical, and thermal tests. The microstructural tests (scanning electron microscopy and X‐ray diffraction) analysis complemented with the mechanical tests (tensile, compression, flexural, hardness, and impact) results and confirmed that the 4.4 wt% of pyrolysis oil in epoxy resin sample exhibited the best results in toughening of the polymer network. Furthermore, the thermal analysis (differential thermal analysis and thermogravimetric analysis), electrical conductivity, density, water absorption, gas chromatography–mass spectroscopy, and Fourier‐transform infrared tests for the composites were also performed. Low density and high tensile strength than neat epoxy resin makes this composite a potential candidate for fabricating lightweight structures and in polymer coatings for automotive industries. POLYM. ENG. SCI., 59:2041–2051, 2019. © 2019 Society of Plastics Engineers