A study on 65 % potential efficiency of the gas turbine combined cycle

Journal of Mechanical Science and Technology - This study investigates the possibility of achieving 65 % efficiency in a gas turbine combined cycle. Several options to realize it were compared. A...     

Qualitative verification of the dispersion level in nano-composite and its application to YD-128/MWCNT composite to assess the wear characteristics with respect to the dispersion level

We analyzed the wear characteristics according to dispersion level of MWCNT in YD-128/MWCNT composite. Specimens for this study were fabricated using mechanical stirrer after blending of YD-128 and MWCNT. To change the dispersion level, the mixture of YD-128/MWCNT was stirred using mechanical stirrer during different times, such as, 15, 30, 60, and 120 minutes. Because the direct measuring of dispersion level is difficult in the case of solid composite, we suggest an indirect method for checking qualitatively the dispersion level as follows. Firstly, using the AEH (asymptotic expansion homogenization) in-house code, we analyzed numerically the mechanical stiffness of composite using RVEs (representative volume elements) which are modeled with different dispersion level. According to the numerical results of RVEs, we verified that the mechanical stiffness is higher as the dispersion degree is better. Then, through the experimental tensile test of the fabricated specimens using UTM, we obtained that the mechanical stiffness is higher as the stirring time is longer. Consequently, we could ensure that the dispersion degree of the fabricated specimens is better as the mechanical stirring time is longer. Finally, we assessed the wear test using abrading machine with fabricated specimens. We confirmed that the abrasion loss is decreased according to the increasing of dispersion degree in the case of YD-128/MWCNT composites.     

Catalytic characteristics of various rubber-reinforcing carbon blacks in decomposition of methane for hydrogen production

Carbon black has recently been reported to act as an effective catalyst for methane decomposition and to exhibit stable catalytic behavior despite carbon deposition, and thus it can be used for CO₂-free production of hydrogen from natural gas. In this work, various carbon blacks with different primary particle size were investigated with respect to methane decomposition under atmospheric pressure from 1123 to 1223 K. Catalytic characteristics, such as activity, activation energy and reaction order, were investigated and compared. It was observed that with decreasing primary particle size (or increasing specific surface area), the specific activity increased and the activation energy decreased. The reaction orders for various pelletized, rubber-reinforcing carbon blacks were 0.6–0.7, about the same regardless of the primary particle size, while they were near 1 for fluffy carbon blacks. Fluffy carbon black showed higher activity and activation energy than the pelletized carbon black of the same primary particle size. Changes of the surface morphology during carbon deposition were observed by TEM. Variations of the number of active sites were discussed in regard of the primary particle size, carbon deposition and binder. The presence of different types of active sites was also suggested.     

Recovery of magnetic ionic liquid [bmim]FeCl<Subscript>4</Subscript> using electromagnet

Recovery of 1-butyl-3-methylimidazolium tetrachloroferrate ([bmim]FeCl₄) from its mixture with water was investigated. The [bmim]FeCl₄ rich phase in the mixture forming two-phase was successfully separated, while homogeneous mixtures could not be separated. However, the concentration of the homogeneous mixture varied as a function of the magnetic field strength. Therefore, a combination of magnetic field and conventional methods to recover magnetic ILs from reaction mixtures will be very useful and have great potential.     

Zr K-edge XAS study on ZrO<Subscript>2</Subscript>-pillared aluminosilicate

The ZrO₂-pillared clay with high acidic property has been prepared by reacting 1 wt% colloidal suspension of Na⁺-montmorillonite with 1 N aqueous solution of ZrOCl₂·8H₂O and by subsequent heating. The evolution of local structure around zirconium of the intercalant stabilized in-between aluminosilicate layers upon intercalating, drying, and pillaring condition has been systematically studied by X-ray absorption spectroscopy, and compared to those of reference compounds such as ZrO₂, and ZrOCl₂ · 8H₂O and its 1 N aqueous solution. The intercalated zirconium species was identified as the Zr-tetramer, [Zr₄(OH)₁₄(H₂O)₁₀]²⁺, with an average molecular volume of 10 × 10 Å² and a thickness of 4.5 Å. Also it becomes more condensed upon drying and eventually transforms to a zirconium oxide pillar upon calcination.     

Modeling and economic analysis of CO<Subscript>2</Subscript> separation process with hollow fiber membrane modules

The main purpose of the study was to develop a model using ASPEN and Excel simulation method to establish optimum CO₂ separation process utilizing hollow fiber membrane modules to treat exhaust gas from LNG combustion. During the simulation, optimum conditions of each CO₂ separation scenario were determined while operating parameters of CO₂ separation process were varied. The characteristics of hollow fibers membrane were assigned as 60 GPU of permeability and 25 of selectivity for the simulation. The simulation results illustrated that 4 stage connection of membrane module is required in order to achieve over 99% of CO₂ purity and 90% of recovery rate. The resulted optimum design and operation parameters throughout the simulation were also correlated with the experimental data from the actual CO₂ separation facility which has a capacity of 1,000 Nm³/day located in the Korea Research Institute of Chemical Technology. Throughout the simulation, the operating parameters of minimum energy consumption were evaluated. Economic analysis of pilot scale of CO₂ separation plant was done with the comparison of energy cost of CO₂ recovery and equipment cost of the plant based on the simulation model. This work was presented at the 6 ^th Korea-China Workshop on Clean Energy Technology held at Busan, Korea, July 4–7, 2006.     

Measuring and compensating for 5-DOF parasitic motion errors in translation stages using Twyman–Green interferometry

A new metrological method is presented that performs simultaneous real-time measurements and compensates for 5-DOF parasitic motion errors in translation stages for precision profiling of optical surfaces. Two plane mirrors are used to obtain motion-dependent interferometric fringes generated by the optical principles of Twyman–Green interferometry. The fringes generated are monitored using high-speed 2D photodiode arrays and analyzed to determine the five separate motion error components in real time. Simultaneously, null control is performed to suppress the measured motion errors independently using piezoelectric actuators through real-time feedback control while the machine axis is moving. The experimental results demonstrate that 5-DOF parasitic motion errors are effectively measured and compensated to within 10 nm for translational motions and 0.15 arcsec for angular motions.     

Effect of low-cycle fatigue on the hot ductility of plain carbon steel

In a continuous casting steelmaking operation, the surface of a slab is under a condition that can be characterized as high-temperature, low-cycle fatigue in which the tensile and compressive stress is repeatedly developed. For this reason, for the evaluation of the hot ductility of a slab, considering the fatigue deformation is more feasible before a tensile or compressive test. In this study, the effects of low-cycle fatigue on the hot ductility of steels with a carbon content of 0.06–0.8 wt.% are investigated at various temperatures. For a carbon content of 0.06%, there were no significant differences between the RA values from a simple tensile test and those from a tensile test after fatigue deformation. The tendency of ductility deterioration with fatigue deformation is evident in 0.1 %C steel, and is due to the deformation-induced ferrite film that forms around the prior austenite grain. Conversely, high carbon steel containing 0.8 %C did not show a recovery of hot ductility in a low temperature region, and the specimen on which the tensile was measured after fatigue showed a higher hot ductility in the low temperature region, which is thought to result from the pearlite refinement effects. As the results obtained in this work showed noticeable differences in the hot ductility of carbon steel through the test conditions, it is suggested that for more accurate data, fatigue deformation be adopted in which the temperature range in an unbending operation is determined in the steelmaking factory.     

Preparation of high molecular weight poly(vinyl pivalate) with high yield and high molecular weight poly(vinyl alcohol) by emulsion polymerization of vinyl pivalate and saponification

To prepare high molecular weight (HMW) poly(vinyl pivalate) (PVPi) with high yield and high linearity which is a promising precursor for syndiotactic poly (vinyl alcohol) (PVA), vinyl pivalate (VPi) was emulsion polymerized, using 2,2′‐azobis(2‐amidinopropane) dihydrochloride (AAPH) as an initiator and sodium dodecyl sulfate (SDS) as an emulsifier. The effect of the polymerization conditions on the conversion, molecular weight, and degree of branching was investigated. PVA with maximum number‐average degree of polymerization (P_n) of 6200 could be prepared by complete saponification of PVPi, with P_n of 13,300–16,700 obtained at polymerization temperature of 50°C, using SDS and AAPH concentration of 2.0 × 10^?3 mol/L of water and 1.0 × 10^?3 mol/L of water, respectively, and the maximum conversion was about 90%. From the emulsion polymerization of VPi, spherical PVPi with high yield was effectively prepared, which might be useful for the precursor of syndiotactic PVA micro‐ and nano‐spheres with various surface properties. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 410–414, 2007     

Characterization of polyurethane foam prepared by using starch as polyol

Polyurethane foams were prepared using starch as a main component of polyols and their structural, mechanical, and absorbing properties for organic solvents were investigated. Fourier transform infrared spectra showed that urethane linkage was formed by the reactions between ? NCO of diisocyanates and ? OH of polyols. When polyurethane foams were prepared at high molar ratio of ? NCO/? OH, the unreacted ? NCO groups were detected. Also, urea linkage was formed by the reaction between diisocyanate and water, which was used as the foaming agent. The micrographs showed that the polyurethane foams had closed‐cell structure, of which the cell size increased with ? NCO/? OH molar ratio. The density of polyurethane foams increased with molecular weight of polyethylene glycol. The compressive moduli of polyurethane foams increased with ? NCO/? OH molar ratio. Polyurethane foams prepared using toluene‐2,4‐diisocyanate as diisocyanate had the highest modulus, while those prepared using hexamethylene diisocyanate had the lowest modulus. In case of the absorbency for the organic solvents, the polyurethane foams prepared at ? NCO/? OH molar ratio of 0.8 had the maximum absorbency. Among several organic solvents, the absorbency for dimethyl sulfoxide was the highest, while the absorbency for tetrahydrofuran was the lowest. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1544–1553, 2007