Effect of Melt Processing on Crystallization Behavior and Rheology of Poly(3‐hydroxybutyrate) (PHB) and its Blends

Poly(3‐hydroxybutyrate) (PHB) is sensitive to high processing temperatures. This leads to a decrease in molar mass as well as a lower melt viscosity. The crystallization temperature shifts to lower values, and crystallization kinetics is slow. A mixture was developed in order to improve the manufacturing properties and the final product. The blends exhibit a slight reduction in molar mass because they have a lower melting point than pure PHB, and can be extruded at their melt temperature of 170 to 180°C. Then they immediately crystallize at 125 to 100°C. Differential scanning calorimetry (DSC) shows the effect of holding time in the melt on crystallization behavior. It has been shown that the crystallization time has to be longer in the case of PHB and shorter for the blends. Thermal degradation of PHB and its blends has been investigated using thermogravimetry analysis (TG). Derivative thermogravimetry coupled with TG (TG/DTG) curves show three decomposition stages for blends at 290, 340 and 445°C, respectively. Acetic acid, water, carbon dioxide and methane are produced by degradation at a higher temperature.     

Accuracy enhancement of thermal dispersion model in prediction of convective heat transfer for nanofluids considering the effects of particle migration

A thermal dispersion model is utilized for simulation of convective heat transfer of water-TiO₂ nanofluid for laminar flow in circular tube. Concentration distribution at cross section of the tube was obtained considering the effects of particle migration, and this concentration distribution was applied in the numerical solution. Numerical solution was done at Reynolds numbers of 500 to 2000 and mean concentrations of 0.5 to 3%. Meanwhile, an experimental study was conducted to investigate the accuracy of the results obtained from the numerical solution. Non-uniformity of the concentration distribution increases with raising mean concentration and Reynolds number. Thereby, for mean concentration of 3%, at Reynolds numbers of 500 and 2000, the concentration from wall to center of the tube increases 2.6 and 30.9%, respectively. In the dispersion model, application of non-uniform concentration distribution improves the accuracy in prediction of the convective heat transfer coefficient in comparison with applying uniform concentration.     

Synthesis and characterization of modified ZSM-5 nanozeolite and their applications in adsorption of Acridine Orange dye from aqueous solution

In this research, a novel method was reported for the synthesis of ZSM-5 nanozeolite. The ZSM-5 nanozeolite was modified by transition metals such as nickel, copper and iron. These nanozeolites were characterized using X-ray diffraction, scanning electronic microscopy, Fourier transform infrared and Energy-dispersive X-ray techniques. The synthesized Fe-ZSM-5 nanozeolite has been smaller average particle size than the other nanozeolites. Adsorption behavior of Acridine Orange (AO) onto nanozeolites has been studied in an aqueous medium using UV–VIS technique. The modified nanozeolites have more adsorption efficiency compared to the unmodified ZSM-5 nanozeolite for AO removal. Also, Fe-ZSM-5 nanozeolite was shown higher adsorption efficiency of AO than the other synthesized nanozeolites. Adsorption isotherms were fitted with the Langmuir, Freundlich and D–R models. The kinetic data were investigated using pseudo-first order and pseudo-second order models. The adsorption kinetics of AO on Fe-ZSM-5 nanozeolitewell matched with pseudo-second order kinetic model.     

Modeling industrial thickener using computational fluid dynamics (CFD), a case study: Tailing thickener in the Sarcheshmeh copper mine

Separation of particles from liquid in the large gravitational tanks is widely used in mining and industrial wastewater treatment process. Thickener is key unit in the operational processes of hydrometallurgy and is used to separate solid from liquid. In this study, population balance models were combined with computational fluid dynamics (CFD) for modeling the tailing thickener. Parameters such as feed flow rate, flocculant dosage, inlet solid percent and feedwell were investigated. CFD was used to simulate the industrial tailing thickener with settled bed of 120 m diameter which is located in the Sarcheshmeh copper mine. Important factor of drag force that defines the rake torque of rotating paddles on the bed was also determined. Two phases turbulence model of Eulerian/Eulerian in accordance with turbulence model of k-ε was used in the steady-state. Also population balance model consists of 15 groups of particle sizes with Luo and Lehr kernel was used for aggregation/breakage kernel. The simulation results showed good agreement with the operational data.     

Controlled release of prednisolone acetate from molecularly imprinted hydrogel contact lenses

The aim of this work was to study the influence of methacrylic acid (MAA) as a comonomer and the application of a molecular imprinting technique on the loading and release properties of weakly crosslinked 2‐hydroxyethyl methacrylate (HEMA) hydrogels, with a view toward their use as reloadable soft contact lenses for the administration of prednisolone acetate (PA). The hydrogels were prepared with HEMA (95.90–98.30 mol %) as a backbone monomer, ethylene glycol dimethacrylate (140 mM) as a crosslinker, and MAA (0, 50, 100, or 200 mM) as a functional monomer. Different PA/MAA molar ratios (0, 1 : 8, 1 : 6, and 1 : 4) in the feed composition of the hydrogels were also applied to study the influence of the molecular imprinting technique on their binding properties. The hydrogels (0.4 mm thick) were synthesized by thermal polymerization at 60°C for 24 h in a polypropylene mold. The hydrogels were then characterized by the determination of their swelling and binding properties in water. Their loading and release properties were also studied in 0.9% NaCl and artificial lachrymal fluid. Increasing the MAA content of the hydrogel and applying the molecular imprinting technique led to an increase in the loading capacity of the hydrogel. The optimized imprinted hydrogel showed the highest affinity for PA and the greatest ability to control the release process, sustaining it for 48 h. The results obtained clearly indicate that the incorporation of MAA as a comonomer increased the PA loading capacity of hydrogel. Our data showed that the molecular imprinting technique also had a significant effect on the loading and release properties of the hydrogels. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Properties of PET/clay nanocomposite films

Polyethylene terephthalate (PET) nanocomposite films were prepared by cast extrusion followed by uniaxial stretching, using chill rolls. Transmission electron microscopy (TEM) and wide angle X‐ray diffraction (WAXD) showed that the clay layers were aligned in the machine direction (MD) in the PET/clay nanocomposite (PCN) films. Differential scanning calorimetry (DSC) showed that PCN films have higher crystallinity than the neat PET films, possibly due to the nucleating role of the silicate layers. The PCN films became hazier as the clay content increased, but the film transparency remained in the acceptable range. Oxygen permeability of the PCN films decreased by 23% compared to the neat PET film. This is comparable with predictions of models proposed in the literature. Silicate incorporation brought about 20% increase in the tensile modulus, while the puncture and tear propagation resistance were reduced, due to brittleness of the PCN films. The measured modulus (1.7 GPa) was somewhat smaller than the values predicted using the Pseudoinclusion model (2.1 GPa). POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Strain‐rate‐dependent mechanical properties of polypropylene separator for lithium‐ion batteries

The mechanical integrity of battery separators is critical for battery safety and durability. A comprehensive study of strain‐rate‐dependent tensile and puncture properties of a polypropylene lithium‐ion battery separator is presented here with a new model. Due to anisotropy of the polymeric membrane, tensile testing was conducted for different directions. Results showed that tensile strength and elastic modulus were increased 1000% and 500%, respectively, for different directions. It was also demonstrated that tensile strength changed 10 to 25% with strain rate (1.67 × 10^?4 to 1.67 × 10^?1 s^?1) for different directions. An equation was obtained for the first time for flow stress versus strain rate at varied tensile directions with respect to machine direction. Moreover, puncture testing was performed and it was shown that puncture strength was increased 140% with increasing strain rate from 0.25 to 250 mm min^?1. Two failure modes were also observed in puncture samples. Finally, Eyring's model was used to calculate activation enthalpy of the porous polypropylene separator. © 2020 Society of Chemical Industry     

Mechanical and high velocity impact performance of a hybrid long carbon/glass fiber/polypropylene thermoplastic composite

This research explores mechanical and high velocity impact response of hybrid long carbon/glass fiber-reinforced polypropylene thermoplastic composites (HLFT) with different fiber lengths. The work examines three hybrid long fiber thermoplastic composites, i.e., 5, 10 and 20 mm. The HLFTs were prepared by a combination of extrusion and pultrusion processes and using a cross-head die. Tensile and Izod impact tests were carried out to evaluate the mechanical performance of each HLFT compound. A gas gun with a spherical projectile was used to conduct high velocity impact tests at three velocities of 144, 205 and 240 m/s. The results showed that internal mixing operation caused extensive reduction in fiber length of all three LFT lengths. Tensile strength, modulus and Izod impact test results were the indications of higher values with increase in HLFT length. Comparison of these results for the HLFT with that of corresponding glass/PP LFTs, adopted from earlier work by Shayan Asenjan et al. (J Compos Mater 53:353–360, 2019), showed better performance of HLFT. The high velocity impact results showed a steady higher impact performance with the increase in HFLT fiber length for all impact velocities tested. Comparison of HLFT high velocity impact performance revealed better results for all impact velocities tested with that of the corresponding glass/PP LFT composite.     

Microscopic and macroscopic atomization characteristics of a pressure-swirl atomizer,injecting a viscous fuel oil

Combustion of heavy fuels is one of the main sources of greenhouse gases, particulate emissions, ashes, NOxand SOx. Gasification is an advanced and environmentally friendly process that generates combustible and clean gas products such as hydrogen. Some entrained flow gasifiers operate with Heavy Fuel Oil(HFO) feedstock. In this application, HFO atomization is very important in determining the performance and efficiency of the gasifiers.The atomization characteristics of HFO(Mazut) discharging from a pressure-swirl atomizer(PSA) are studied for different pressures difference(Δp) and temperatures in the atmospheric ambient. The investigated parameters include atomizer mass flow rate( _m), discharge coefficient(CD), spray cone angle(θ), breakup length(Lb), the unstable wavelength of undulations on the liquid sheet(λs), global and local SMD(sauter mean diameter) and size distribution of droplets. The characteristics of Mazut sheet breakup are deduced from the shadowgraph technique. The experiments on Mazut film breakup were compared with the predictions obtained from the liquid film breakup model. Validity of the theory for predicting maximum unstable wavelength was investigated for HFO(as a highly viscous liquid). A modification on the formulation of maximum unstable wavelength was presented for HFO. SMD decreases by getting far from the atomizer. The measurement for SMD and θ were compared with the available correlations. The comparisons of the available correlations with the measurements of SMD andθ show a good agreement for Ballester and Varde correlations, respectively. The results show that the experimental sizing data could be presented by Rosin-Rammler distributions very well at different pressure difference and temperatures.