The implementation of technical practices and human factors of the toyota production system in different industries

The Toyota Production System (TPS) can result in huge benefits for companies and has been widely implemented around the world. Nevertheless, most adopters emphasize only the technical practices of the TPS, but neglect the critical role of human factors in the implementation of the TPS. Therefore, this study aims at developing an integrated TPS model that fully integrates the technical elements and human elements of the TPS with Total Quality Management (TQM) practices. An empirical study was conducted to confirm the causal relationships among these constructs. In the empirical study, questionnaires were mailed and e‐mailed to 620 companies that had implemented the TPS, and 151 of the completed questionnaires were valid. These 151 respondents were divided into eight categories. The results revealed that the implementation level of each construct was significantly different in each industry. The automobile and motorcycle industries have put a great deal of effort into the application of Humanity, Human Resource Management (HRM), and TQM practices and obtained good results. Other industries, however, ignored the implementation of HRM practices. The results also revealed that the early adopters enjoyed significant benefits from the implementation of the TPS, which led high‐tech companies to start adopting TPS practices and become lean enterprises. © 2011 Wiley Periodicals, Inc.     

Fatigue crack-propagation in annealed poly(butylene terephthalate)

Samples with the same percentage crystallinity, supermolecular structure and lamellar thickness but different average molecular weight were prepared to distinguish the effect of tie chain density on fatigue crack propagation (FCP) behaviour. This alteration in molecular weight was accomplished by controlled chain degradation during thermal annealing. A significant decrease in FCP resistance was observed when samples were annealed at different temperatures for various amounts of time. In addition, an examination of the fracture surfaces of these specimens indicates a transition to a more brittle-type behaviour when annealed for longer periods of time at any specific annealing temperature. The decrease in FCP resistance is attributed to a decrease in the tie chain density.     

Resveratrol Butyrate Esters Inhibit BPA-Induced Liver Damage in Male Offspring Rats by Modulating Antioxidant Capacity and Gut Microbiota

Resveratrol can affect the physiology or biochemistry of offspring in the maternal–fetal animal model. However, it exhibits low bioavailability in humans and animals. Fifteen-week SD pregnant female rats were orally administered bisphenol A (BPA) and/or resveratrol butyrate ester (RBE), and the male offspring rats (n = 4–8 per group) were evaluated. The results show that RBE treatment (BPA + R30) compared with the BPA group can reduce the damage caused by BPA (p < 0.05). RBE enhanced the expression of selected genes and induced extramedullary hematopoiesis and mononuclear cell infiltration. RBE increased the abundance of S24-7 and Adlercreutzia in the intestines of the male offspring rats, as well as the concentrations of short-chain fatty acids (SCFAs) in the feces. RBE also increased the antioxidant capacity of the liver by inducing Nrf2, promoting the expression of HO-1, SOD, and CAT. It also increased the concentration of intestinal SCFAs, enhancing the barrier formed by intestinal cells, thereby preventing BPA-induced metabolic disruption in the male offspring rats, and reduced liver inflammation. This study identified a potential mechanism underlying the protective effects of RBE against the liver damage caused by BPA exposure during the peri-pregnancy period, and the influence of the gut microbiota on the gut–liver axis in the offspring.     

Evaluation of the superplastic formability of SP-inconel 718 superalloy

The superplastic formability of SP- lnconel 718 superalloy was evaluated using the argon blowing method. Relationships among superplastic forming parameters (forming temperature, argon pressure, and forming time) and specific dome height (dome height/workpiece diameter) were investigated, as were changes in material properties after superplastic forming. Experimental results showed the optimum forming temperature range for SP- lnconel 718 to be between 975 and 995 °C. During the superplastic forming process, 5- phase precipitates formed at grain boundaries and limited the grain growth, which is considered beneficial for superplastic deformation. On the other hand, increasing the forming deformation also increased the formation of cavities, which can be attributed to the existence of niobium- rich inclusions. This degraded the superplasticity of the superalloy. Electrochemical tests showed that the corrosion resistance of SP- lnconel 718 after superplastic forming worsened because of the existence of both S- phase precipitates and niobium- rich inclusions.     

WC硬质合金颗粒复合耐磨材料的韧性与断裂

采用不同类型的WC硬质合金颗粒及不同成分的金属基本组成的两种复合耐磨材料，研究了复合材料的韧性及其影响因素，观察分析了其断口形貌及断裂机理．结果表明，复合材料的韧性与断面上WC硬质合金颗粒及金属基体的面积分数有关，主要取决于金属基体的成分、组织状态、韧性和含量，基体的韧性越好，含量越多，则复合材料的韧性越高．在冲击载荷作用下，WC硬质合金的断裂为脆性解理断裂，而金属基体则为具有少量塑性变形的准解理断裂。     

Estimating discharge in gravel‐bed river using non‐contact ground‐penetrating and surface‐velocity radars

Discharge measurement is a critical task for gravel‐bed channels. Under high‐flow conditions, the elevation of the riverbed changes significantly by intensive torrential flow. The stage–discharge relations commonly used for stream discharge estimation may no longer be adequate. The contact‐type velocity measuring is also subject to measurement errors and/or instrument failures by the high‐flow velocities, driftwood, stumps, and debris. This study developed a new real‐time method to estimate river discharge in gravel‐bed channels. A systematic measuring technology combining ground‐penetrating radar and surface‐velocity radar was employed. The rating curves representing the relations of water surface velocity to the channel cross‐sectional mean velocity and flow area were established. Stream discharge was then deduced from the resulting mean velocity and flow area. The proposed method was examined in a steep gravel‐bed reach of the Cho‐Shui River in central Taiwan. The estimated stream discharge during three flood events were compared to the prediction by using the stage–discharge relation and the index‐velocity method. The proposed method of this study is capable of computing reasonable values of discharge for an entire flood hydrograph, whereas the other two methods tend to produce large extrapolation errors. Moreover, when the computed discharge is used in 2D flood flow simulation, the proposed method demonstrates better performance than the commonly used stage–discharge and index‐velocity methods.     

Evaluation of a haptics-based virtual reality temporal bone simulator for anatomy and surgery training

Introduction

Virtual reality simulation training may improve knowledge of anatomy and surgical skills. We evaluated a 3-dimensional, haptic, virtual reality temporal bone simulator for dissection training.

Methods

The subjects were 7 otolaryngology residents (3 training sessions each) and 7 medical students (1 training session each). The virtual reality temporal bone simulation station included a computer with software that was linked to a force-feedback hand stylus, and the system recorded performance and collisions with vital anatomic structures. Subjects performed virtual reality dissections and completed questionnaires after the training sessions.

Results

Residents and students had favorable responses to most questions of the technology acceptance model (TAM) questionnaire. The average TAM scores were above neutral for residents and medical students in all domains, and the average TAM score for residents was significantly higher for the usefulness domain and lower for the playful domain than students. The average satisfaction questionnaire for residents showed that residents had greater overall satisfaction with cadaver temporal bone dissection training than training with the virtual reality simulator or plastic temporal bone. For medical students, the average comprehension score was significantly increased from before to after training for all anatomic structures. Medical students had significantly more collisions with the dura than residents. The residents had similar mean performance scores after the first and third training sessions for all dissection procedures.

Discussion

The virtual reality temporal bone simulator provided satisfactory training for otolaryngology residents and medical students.     

Strain-induced crystallization,Part IV: Induction time analysis

The empirical equation, 1/t_i = Ae^Ei/RT, which expresses the exponential dependence of the reciprocal of crystallization induction time, t_i, has been analyzed and shown to be equivalent to the nucleation rate equations derived earlier in Part III (1). Consequently we have used the t_i measurements obtained earlier by Krueger and Yeh to calculate not only the nucleation rate enhancements but also the melting point elevations, the relative crystal thickness changes and molecular coil extension ratios of shear-crystallization polyethylene. It is shown that polyethylene when crystallized between 129 and 131°C at shear rates between 1.56 and 9.70 sec^?1 can have melting point increases of 4.2 to 7.2°C and crystal thickness decreases of 20 to 25 percent, when compared to those crystallized at 130°C in the quiescent state. The predicted “coil” extension in the melt just prior to shear-induced crystallization ranges between 21 and 36 percent. The results of these analyses as well as those on nucleation rates of polyethylene oxide are discussed in detail.     

Preparation and properties of (BATB–ODPA) polyimide–clay nanocomposite materials

A series of polymer–clay nanocomposite (PCN) materials consisting of 1,4‐bis(4‐aminophenoxy)‐2‐tert‐butylbenzene–4,4′‐oxydiphthalic anhydride (BATB–ODPA) polyimide (PI) and layered montmorillonite (MMT) clay were successfully prepared by an in situ polymerization reaction through thermal imidization up to 300°C. The synthesized PCN materials were subsequently characterized by Fourier‐Transform infrared (FTIR) spectroscopy, wide‐angle powder X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The effects of material composition on thermal stability, mechanical strength, molecular permeability and optical clarity of bulk PI and PCN materials in the form of membranes were studied by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), molecular permeability analysis (GPA) and ultraviolet‐visible (UV/VIS) transmission spectra, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1072–1079, 2004     

Solar Photocatalytic Degradation of Textile Dyes in TiO2 Suspended Solutions

The degradation and decolourization of direct dye (Everdirect supra turguoise blue, FBL), acidic dye (Isolan orange S-RL) and vat dye (Indanthren red FBB) have been investigated by solar/TiO2 process. The effects of solution pH, dye concentration, dosage of TiO2 and nano-size of TiO2 have been studied. The increase in initial pH (3, 5 and 11) and dye concentration decrease the removal rate. The treatment for FBB and FBL dye solutions is more efficient than that of S-RL.Under optimum conditions, the color removal is found to be almost complete for FBB and FBL while that of S-RL also reaches 95%. Langmuir adsorption isotherm and modified Langmuir-Hinshelwood kinetic model (L-H model) have been fitted to the experimental data and found to correlate the adsorption patterns as well as the kinetics of the dyes studied.