Study of polycrystalline sintered compacts of diamond

Study of polycrystalline sintered compacts of diamond has been made using powder X-ray diffraction, scanning electron microscopy (SEM) and energy- dispersive X-ray analysis (EDX). Various crystalline phases formed at high temperature and high pressure, microstructure, particle-size distribution of diamond and binder and concentration of different elements in the sintered diamond compacts were determined.     

VLSI design and implementation of a real-time image segmentation processor

Image segmentation is a crucial part of machine vision applications. In this paper a system to perform real-time segmentation of images is presented. It uses a real-time segmentation VLSI chip that is based on a gradient relaxation algorithm and is designed using the Path Programmable Logic design methodology developed at the University of Utah. The system design considerations, system specifications, and an input/output format for the chip are discussed. The actual design of the chip is given that uses pipeline methodology to achieve real-time performance with a compact VLSI layout. The implementation of the segmentation system is presented and the segmentation chip and the overall system are evaluated with regard to real-time performance and segmentation results.This work was supported in part by Grant ISI-856-0393 from the National Science Foundation.     

A practical approach towards mathematical modeling of deposition rate during twin-wire submerged arc welding

The present paper deals with a shop floor applicable mathematical model for deposition rate during twin-wire submerged arc welding. The salient features of this model are (1) instead of melting rate, as modeled during past investigations, it quantifies the deposition rate, which is the actual outcome of the process and always remains smaller than the melting rate because of evaporation or spatters losses and (2) it estimates electrode extension in order to predict the deposition rate which makes the proposed model more practical than the models constituted with the help of experimental measurement of electrode extension. The model is more scientific than the simplified models where contact tube to work-piece distance has been considered as the electrode extension. A critical review of the relevant past investigation is given and a mathematical model is developed for deposition rate during the twin-wire welding with both the polarities, i.e., direct current electrode positive and direct current electrode negative. The model is calibrated using the results of 200 experimental runs and it is found to be very accurate with very high coefficient of regression and admissible standard error. The developed model is further validated with extra experimental runs. The practicality of the considered approach for prediction of deposition rate can further be used in future research for other consumable arc welding processes.     

Friction stir welding of thick section reduced activation ferritic–martensitic steel

Full penetration friction stir welding was conducted on 12?mm thick reduced activation ferritic–martensitic steel at tool rotational speeds of 500 and 900?rev?min^?1. Comparator welds at 500?rev?min^?1 were also produced in 6?mm thick reduced activation ferritic–martensitic steel plate to evaluate section thickness effects. Increase in section thickness led to an increase in heat input, which strongly influenced the microstructure evolution in stir zone (SZ), thermo-mechanical affected zone and the overall hardness in the SZ of this steel. In the as-welded condition, the base metal microstructure was significantly altered and resulted in carbide-free grain boundaries. The desirable microstructure and mechanical properties were achieved by subjecting the as-welded joints to appropriate post-weld heat treatments.     

Synthesis and kinetics of ascorbic acid initiated graft copolymerized delignified cellulosic fiber

Graft copolymerization of delignified Grewia optiva fiber with methyl methacrylate (MMA) as vinyl monomer was attempted using ascorbic acid/H₂O₂ as redox initiator. Different reaction conditions affecting the grafting percentage (P_g) were optimized to get the maximum P_g (32.56%) of MMA onto delignified Grewia optiva fibers. Grafted and ungrafted fibers were subsequently subjected to evaluation of physico‐chemical properties such as swelling behavior and acid and alkali resistance. The rate expression for the grafting reaction (R_g = k [ASC]^0.12 [H₂O₂]^0.53 [MMA]^0.05) was evaluated and a suitable mechanism for grafting was suggested. The overall activation energy of the copolymerization reaction was found as 11.97 kJ mol^?1 at temperature range 25–65°C. Further, morphological and structural analysis of raw, delignified, and grafted Grewia optiva‐g‐poly(MMA) were studied by using Fourier‐transform Infrared spectroscopy, scanning electron microscopy, X‐ray diffraction, and thermogravimetric analysis.The tensile properties of grafted and ungrafted fiber samples were also reported. POLYM. ENG. SCI., 55:474–484, 2015. © 2014 Society of Plastics Engineers     

Hexagonally ordered arrays of metallic nanodots from thin films of functional block copolymers

We demonstrate a new and simple route to fabricate highly dense arrays of hexagonally close packed inorganic nanodots using functional diblock copolymer (PS-b-P4VP) thin films. The deposition of pre-synthesized inorganic nanoparticles selectively into the P4VP domains of PS-b-P4VP thin films, followed by removal of the polymer, led to highly ordered metallic patterns identical to the order of the starting thin film. Examples of Au, Pt and Pd nanodot arrays are presented. The affinity of the different metal nanoparticles towards P4VP chains is also understood by extending this approach to PS-b-P4VP micellar thin films. The procedure used here is simple, eco-friendly, and compatible with the existing silicon-based technology. Also the method could be applied to various other block copolymer morphologies for generating 1-dimensional (1D) and 2-dimensional (2D) structures.     

A comparative evaluation of low-cycle fatigue behavior of type 316LN base metal, 316 weld metal,and 316LN/316 weld joint

A comparative evaluation of the low-cycle fatigue (LCF) behavior of type 316LN base metal, 316 weld metal, and 316LN/316 weld joints was carried out at 773 and 873 K. Total strain-controlled LCF tests were conducted at a constant strain rate of 3 × 10⁻³ s⁻¹ with strain amplitudes in the range ±0.20 to ±1.0 pct. Weld pads with single V and double V configuration were prepared by the shielded metal-arc welding (SMAW) process using 316 electrodes for weld-metal and weld-joint specimens. Optical microscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) of the untested and tested samples were carried out to elucidate the deformation and the fracture behavior. The cyclic stress response of the base metal shows a very rapid hardening to a maximum stress followed by a saturated stress response. Weld metal undergoes a relatively short initial hardening followed by a gradual softening regime. Weld joints exhibit an initial hardening and a subsequent softening regime at all strain amplitudes, except at low strain amplitudes where a saturation regime is noticed. The initial hardening observed in base metal has been attributed to interaction between dislocations and solute atoms/complexes and cyclic saturation to saturation in the number density of slip bands. From TEM, the cyclic softening in weld metal was ascribed to the annihilation of dislocations during LCF. Type 316LN base metal exhibits better fatigue resistance than weld metal at 773 K, whereas the reverse holds true at 873 K. The weld joint shows the lowest life at both temperatures. The better fatigue resistance of weld metal is related to the brittle transformed delta ferrite structure and the high density of dislocations at the interface, which inhibits the growth rate of cracks by deflecting the crack path. The lower fatigue endurance of the weld joint was ascribed to the shortening of the crack initiation phase caused by surface intergranular crack initiation and to the poor crack propagation resistance of the coarse-grained region in the heat-affected zone.     

Analytical error analysis of Clifford gates by the fault-path tracer method

We estimate the success probability of quantum protocols composed of Clifford operations in the presence of Pauli errors. Our method is derived from the fault-point formalism previously used to determine the success rate of low-distance error correction codes. Here we apply it to a wider range of quantum protocols and identify circuit structures that allow for efficient calculation of the exact success probability and even the final distribution of output states. As examples, we apply our method to the Bernstein–Vazirani algorithm and the Steane [[7,1,3]] quantum error correction code and compare the results to Monte Carlo simulations.     

Low cycle fatigue and creep-fatigue interaction behavior of modified 9Cr-1Mo ferritic steel and its weld joint

The aim of the present paper is to study the low cycle fatigue and creep-fatigue interaction behavior of modified 9Cr-1Mo ferritic steel weld joint. Total axial strain controlled continuous cycling tests were conducted between 773 K and 873 K and at strain amplitudes ±0.25%, ±0.4%, ±0.6% and ±1%. Hold tests were also conducted at +0.6% and 823 K and 873 K temperatures to study the creep-fatigue interaction behavior of the weld joint. The alloy exhibited cyclic softening from first cycle onwards irrespective of the loading conditions. Failure location in the weld joint was correlated to the test parameters. Detailed replica study conducted on all the failed specimens revealed that most of the failures occurred in one side of the heat affected zone (HAZ) of the weld joint. Strain localization in the soft zone of the HAZ and subsurface creep cavity formation in this region and their linkage had caused enhanced crack propagation that translated into lower fatigue life of the weld joint at high temperatures. Type IV mode of failure was identified to be operative under tensile hold and high temperatures. The alloy was also found to be compressive dwell sensitive and it was ascertained that the lower life under compression hold compared to tension hold was due to the deleterious effect of oxidation.     

Comprehensive microstructural characterization in modified 9Cr-1Mo ferritic steel by ultrasonic measurements

Modified 9Cr-1Mo ferritic steel (T91/P91) has been subjected to a series of heat treatments consisting of soaking for 5 minutes at the selected temperatures, starting from the α-phase region (1073 K) to the γ + δ-phase region (1623 K), followed by oil quenching. Hardness measurements, microstructural features, and grain-size measurements by the linear-intercept method have been used for correlating them with the ultrasonic parameters. Ultrasonic velocity and attenuation measurements, and spectral analysis of the first backwall echo have been used for characterization of the microstructures obtained by various heat treatments. As the soaking temperature increased above Ac ₁, the ultrasonic velocity decreased because of the increase in the volume fraction of martensite in the structure. There were sharp changes in the ultrasonic velocities corresponding to the two critical temperatures, Ac ₁ and Ac ₃. Ultrasonic longitudinal- and shear-wave velocities were found to be useful in identifying the Ac ₁ and Ac ₃ temperatures and for the determination of hardness in the intercritical region. However, ultrasonic attenuation and spectral analysis of the first backwall echo were found to be useful to characterize the variation in the prior-austenitic grain size and formation of δ ferrite above the Ac ₄ temperature. The scattering coefficients have been experimentally determined for various microstructures and compared with the theoretically calculated value of the scattering coefficients for iron reported in literature.