Solid modeling of 4-axis wire EDM cut geometry

NC verification has been widely used in milling and turning machining, but the implementation of NC verification for wire electrical discharge machine (wire EDM) has received little attention, made difficult by the characteristics of geometry cut by the thin wire. For an NC verification system, the speed and the accuracy of are two of the most critical issues. In this paper, a novel solid modeling method, which utilizes a dual quadtree structure and a boundary representation, is applied to modeling the parts cut by a wire EDM. In this implementation, two extended quadtrees on the top and bottom surfaces of the stock are first created. Special quadtree nodes are introduced into the dual quadtree structure to model the features associated with the almost coincident surfaces left by a thin wire. The region swept by a wire in each move is generated based on the diameter of the wire, spark gap size and the paths. The overall geometry of the part is represented by a boundary representation which is updated by means of efficient Boolean operations of extended quadtrees. The free-falling objects which may damage the machine tool can be detected. Dimensional inspection and feature detection can be made with the solid model representing the machined part. The system has demonstrated very promising speed and accuracy.     

Design optimization of 3D reinforced concrete structures having shear walls

This paper presents a computer-based method for the optimal design of three-dimensional Reinforced Concrete (RC) structures having beams subjected to shear force and bending moment, columns subjected to biaxial moments, biaxial shears and axial loads, and shear walls subjected to pure shear. Regarding the beams and columns, the design variables are the width, depth and area of longitudinal reinforcement of member sections. The design variables for the shear walls are the thickness of the wall, the area of vertical reinforcement, horizontal distance between the vertical stirrups, the area of horizontal reinforcement, vertical space between the horizontal stirrups, and the area of vertical flexural reinforcement. The Optimality Criteria (OC) method is applied to minimize the cost of the concrete, steel and formwork for the structure. ACI code [1] provisions concerning the strength and ductility of beams, columns and shear walls are taken as constraints. The constraints also impose upper and lower bounds on the dimensions of beams and columns, and on shear wall thickness, reinforcement area and the maximum and minimum vertical and horizontal spaces between the stirrups of the shear walls. Sensitivity analysis is conducted for both internal forces and the capacities of the sections of the beams, columns and shear walls. The features of the design method are illustrated by a solved example.     

Simulator-mediated acquisition of a dynamic control skill

Uses of stored skill-models to accelerate simulator-based real-time training in a control skill are discussed. A real-time coach must deliver advice at three levels: (1) what to do next, (2) what to watch for, and (3) what went wrong. Human learning and machine learning results are presented using different screen representations of a pole-and-cart balancing task.     

Regional Process Modeling for Design for Environment

This research is an effort towards providing higher level Design for Environment (DFE) tools for a broad industrial region. Issues ranging from the levels immediately above existing design tools, to the envisioned highest level for a broad geographical region are discussed. A tool for the regional planning of the DFE activities is proposed, considering a model construction based on material flows across the industry. The Multi-Lifecycle approach is supported by organizing the input/output flows for industries, potentially utilizing waste material, side products and recycling. Capitalizing on the conceptual integration of the design and process activities, an Abstract Design Environment is used for the design of the basically process oriented material flow tool. Within the context, the relations among design, process and flow-modeling concepts are discussed.     

Using Nondeterminism to Design Efficient Deterministic Algorithms

In this paper we illustrate how nondeterminism can be used conveniently and effectively in designing efficient deterministic algorithms. In particular, our method gives a parameterized algorithm of running time O((5.7 k)^k n) for the 3-D matching problem, which significantly improves the previous algorithm by Downey et al. The algorithm can be generalized to yield an improved algorithm for the r-D matching problem for any positive integer r. The method can also be employed in designing deterministic algorithms for other optimization problems as well.     

Maximum and Minimum Likelihood Hebbian Learning for Exploratory Projection Pursuit

In this paper, we review an extension of the learning rules in a Principal Component Analysis network which has been derived to be optimal for a specific probability density function. We note that this probability density function is one of a family of pdfs and investigate the learning rules formed in order to be optimal for several members of this family. We show that, whereas we have previously (Lai et al., 2000; Fyfe and MacDonald, 2002) viewed the single member of the family as an extension of PCA, it is more appropriate to view the whole family of learning rules as methods of performing Exploratory Projection Pursuit. We illustrate this on both artificial and real data sets.     

Foundational Aspects of Student‐Controlled Learning: A Paradigm for Design,Development, and Assessment Appropriate for Web‐Based Instruction

This paper presents a strategy for the design and organization of materials for Web‐based instruction (WBI) founded upon cognitive modeling for the identification and organization of the major concepts in the domain of interest, based upon the Pathfinder paradigm. The original purpose of the Pathfinder paradigm was to model aspects of human semantic (associative) memory. A brief introduction to the Pathfinder paradigm is presented, and the rationale for its use in WBI is discussed. The development of this paradigm for WBI, in the context of eliciting and representing knowledge from domain experts, and its use in a pilot study is described. The domain used for the pilot study was the A* search algorithm, embedded within an introductory course in artificial intelligence. Assessment of the paradigm is also discussed, and preliminary methods are applied to the pilot study.     

A theory of pad conditioning for chemical-mechanical polishing

Statistical models are presented to describe the evolution of the surface roughness of polishing pads during the pad-conditioning process in chemical-mechanical polishing. The models describe the evolution of the surface-height probability-density function of solid pads during fixed height or fixed cut-rate conditioning. An integral equation is derived for the effect of conditioning on a foamed pad in terms of a model for a solid pad. The models that combine wear and conditioning are then discussed for both solid and foamed pads. Models include the dependence of the surface roughness on the shape and density of the cutting tips used in the conditioner and on other operating parameters. Good agreement is found between the model, Monte Carlo simulations and with experimental data.     

Tricalcium aluminate hydration: Microstructural observations by in-situ electron microscopy

Environmental scanning electron microscopy (ESEM) was used to study the microstructural changes that take place during the hydration of tricalcium aluminate (C₃A) in the absence and presence of gypsum (CS¯H₂; where A = Al₂O₃, C = CaO, H = H₂O, S¯ = SO₃). The ESEM proves to be a valuable tool in the observation of cement hydration and no specialised equipment other than the ESEM is required. The hydration process can be observed at any time without the need to halt the hydration process prior to specimen preparation. Subsequently, artefacts associated with specimen preparation, such as water loss and desiccation, are now avoided. In the absence of sulphate, amorphous gel, poorly crystalline hexagonal calcium aluminate hydrate (? C₄AH₁₉) and cubic calcium aluminate hydrate (C₃AH₆) are observed on the surface of C₃A grains. When small amounts of sulphate (2% gypsum) are present the same phases are observed. If larger amounts of sulphate (25% gypsum) are added to the system amorphous gel products, crystalline ettringite (C₆AS¯₃H₃₂) and monosulphate (C₄AS¯H₁₂) are observed. The crystalline products grow both within the amorphous gel and, where space allows, in interstices suggesting a through solution mechanism of transport.