Mechanical and dynamic mechanical studies of epoxy/VAc‐EHA/HMMM IPN–jute composite systems

Epoxy [50:50 mixture of Di‐Glycidyl Ether of Bis‐Phenol A (DGEBA) and Epoxidized Novolac (EPN)] was solution blended with Vinyl Acetate‐2‐ Ethylhexylacrylate (VAc‐EHA) resin in aqueous medium, in varying weight fractions, with Hexamethoxymethylmelamine (HMMM) as a crosslinker and data was compared with a control. The present work was aimed to optimize the tensile strength, dynamic mechanical strength, impact strength, and toughness by preparing a blend followed by jute composites of a semi‐ and full interpenetrating network (IPN). In control experiments epoxy alone was crosslinked (semi‐IPN), whereas the DGEBA‐EPN and VAc‐EHA/HMMM were crosslinked separately (full‐IPN), using jute as the substrate for making composites. Composites of full‐IPN systems of epoxy/VAc‐EHA system had higher moduli and UTS than the semi‐IPN systems. Dynamic mechanical study showed that full‐IPN systems have higher T_g values than semi‐IPN systems. The impact strength increases with increasing proportions of VAc‐EHA copolymer. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 958–963, 2004     

Development of WC–ZrO2 Nanocomposites by Spark Plasma Sintering

In the present work, we report the processing of ultrahard tungsten carbide (WC) nanocomposites with 6 wt% zirconia additions. The densification is conducted by the spark plasma sintering (SPS) technique in a vacuum. Fully dense materials are obtained after SPS at 1300°C for 5 min. The sinterability and mechanical properties of the WC–6 wt% ZrO₂ materials are compared with the conventional WC–6 wt% Co materials. Because of the high heating rate, lower sintering temperature, and short holding time involved in SPS, extremely fine zirconia particles (∼100 nm) and submicrometer WC grains are retained in the WC–ZrO₂ nanostructured composites. Independent of the processing route (SPS or pressureless sintering in a vacuum), superior hardness (21–24 GPa) is obtained with the newly developed WC–ZrO₂ materials compared with that of the WC–Co materials (15–17 GPa). This extremely high hardness of the novel WC–ZrO₂ composites is expected to lead to significantly higher abrasive-wear resistance.     

Novel method for preparation of carboxylated nitrile rubber–natural rubber blends using bis(diisopropyl)thiophosphoryl polysulfides

Bis(diisopropyl)thiophosphoryl trisulfide (DIPTRI) and bis(diisopropyl)thiophosphoryl tetrasulfide (DIPTET) are successfully used as a novel coupling agent and accelerator, respectively, to covulcanize an elastomer blend comprising polar carboxylated nitrile rubber (XNBR) and nonpolar natural rubber (NR). These compounds are capable of forming a chemical link between these dissimilar rubbers to produce a technologically compatible blend as judged by a swelling experiment. The blend vulcanizates thus produced exhibit enhanced physical properties that can further be improved by adopting the two‐stage vulcanization technique and also by judicious selection of the NR:XNBR ratio. The blend morphology assessed by scanning electron microcroscopy micrographs accounts for significant improvement in the physical properties of the blend vulcanizates, particularly in two‐stage vulcanization. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1725–1736, 2001     

Models for Sorption Isotherms for Foods: A Review

This article presents basic concepts related to the thermodynamics of sorption of water and measurement of sorption isotherm for food materials. A comprehensive review of the widely used sorption models is presented. Various statistical techniques used to ascertain the effectiveness of a model to describe the sorption data are discussed. It is anticipated that this article will provide useful information to researchers pursuing work on sorption behavior of food materials as well as modeling of drying processes.     

Merox and Related Metal Phthalocyanine Catalyzed Oxidation Processes

Alkyl and aromatic mercaptans are among important organic sulfur compounds distributed in petroleum products. The mercaptans cause foul odor and are corrosive toward metals. In addition, mercaptans may cause oxidative deterioration as well as inhibit the performance of various additives (TEL, antioxidants) in finished products. Therefore, it is necessary to remove them, either by extractive processes or by converting them into innocuous disulfides. Such processes are usually referred to as “sweetening.”     

Effect of thiophosphoryl compounds as accelerators and coupling agents on the vulcanization of NR‐XNBR blend

The effect of a number of thiophosphoryl compounds [viz., bis(isobutyl) thiophosphoryl di‐, tri‐, and tetrasulfides and bis(dicyclohexyl) thiophopsphoryl di‐, tri‐, and tetrasulfides] on natural rubber (NR)‐carboxylated nitrile rubber (XNBR) blend was studied. All these thiophosphoryl compounds are capable of forming interrubber links leading to covulcanized blends which exhibit a fair degree of synergism with respect to physical properties, the maximum being obtained at the 25% NR and 75% XNBR blend composition. This is an obvious claim that the blend under investigation is technologically compatible, having some degree of interrubber interaction which is enhanced in case of two‐stage vulcanization. The existence of interrubber interaction is judged by the swelling experiment. The blend morphology assessed by SEM micrographs corroborates the foregoing observations and accounts for the significant improvement in physical properties of the blend vulcanizates, particularly in two‐stage vulcanization. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3286‐3299, 2002     

Wrinkling of epoxy powder coatings

Differential scanning calorimetry (DSC) and mechanical profilometry were used to study wrinkle formation in curing epoxy powder coatings. Powder coating formulations were studied that contained solid epoxy resins, methylene disalicylic acid (MDSA) crosslinker, and an amine‐blocked Lewis acid catalyst. Both the crosslinker (MDSA) and the amine‐blocked catalyst are required for wrinkle formation. Evaporation of the blocking amine from the free surface of the coating generated a depthwise gradient in the extent of polymerization and crosslinking, and hence in the degree of solidification, as evidenced by the formation of a mechanical skin prior to wrinkling. It is hypothesized that compressive elastic stress develops in the still swellable skin when unreacted low‐molecular‐weight material from beneath diffuses up into the monomer‐ or oligomer‐depleted crosslinking skin and swells it. This compressive stress, if above a critical value, buckles the skin to produce wrinkles. Experimentally observed compositional requirements for wrinkle formation were consistent with the proposed mechanism. The size of the wrinkles can be controlled by varying formulation parameters such as the amount of catalyst or crosslinker. Increasing the amount of catalyst decreased both the wavelength and the amplitude of the wrinkle pattern. Increasing the amount of crosslinker initially increased the amplitude of the wrinkles; after reaching a maximum level, the wrinkle amplitude decreased. DSC was a useful tool to understand the critical reactions responsible for wrinkling in this system. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 116–129, 2005     

Effects of Substrate Orientation and Metal Film Thickness on the Intrinsic Strength, Intrinsic Fracture Energy, and Total Fracture Energy of Tantalum–Sapphire Interfaces

Parameters that characterize interface fracture are defined, and procedures to measure them are discussed. The interface strength σ_o is measured by using a novel laser spallation experiment, which uses a laser-induced stress wave to separate the interface. The intrinsic ( G _o) and total ( G _c) fracture energies are measured using a double cantilever beam experiment performed at ambient and cryogenic temperatures, respectively. These experiments are used to obtain relationships between G _c and G _o, and between σ_o and G _o, for interfaces between sputter-deposited polycrystalline Ta coatings and sapphire substrates. The intrinsic toughness and strength were modified by changing the orientation of the sapphire surface (basal and prismatic), while G _c was varied by changing the test temperature (ambient and cryogenic) and the thickness (1–3 μm) of the ductile Ta layer. Besides providing values that have interest in their own right, the work presented here provides a general framework for designing interfaces in bonded structures and serves as a basis to develop atomistic and continuum interface fracture models.     

Electrical Conduction in Nano-Structured La0.9Sr0.1Al0.85Co0.05Mg0.1O3 Perovskite Oxide

Nanocrystalline La_0.9Sr_0.1Al_0.85Co_0.05Mg_0.1O₃ oxide powder was synthesized by a citrate–nitrate auto-ignition process and characterized by thermal analysis, X-ray diffraction, and impedance spectroscopy measurements. Nanocrystalline (50–100 nm) powder with perovskite structure could be produced at 900°C by this process. The powder could be sintered to a density more than 96% of the theoretical density at 1550°C. Impedance measurements on the sintered samples unequivocally established the potential of this process in developing nanostructured lanthanum aluminate-based oxides. The sintered La_0.9Sr_0.1Al_0.85Co_0.05Mg_0.1O₃ sample exhibited a conductivity of 2.40 × 10⁻² S/cm in air at 1000°C compared with 4.9 × 10⁻³ S/cm exhibited by La_0.9Sr_0.1Al_0.85Mg_0.15O₃.     

Depicting the role of gas-solid interactions on the hydrodynamics of converging pneumatic riser

The understanding of the flow characteristics and effect of gas-solid interactions in pneumatic risers is fundamental to investigate to ensure effective design cost-effective operation. Thus, to understand the effect of gas-solid interactions on the hydrodynamics of newly proposed conversing risers, this study mainly focused on predicting pressure drop in the dilute phase pneumatic conveying system. The experiments were conducted in a converging riser having a convergence angle of 0.2693°. Various solid particles such as sago, black mustard, and alumina have been considered to study the effect of particle sizes and density on the pressure drop. The experimental outcomes indicate that the total pressure drop increases with an increase in the solid density and gas mass flow rate. Moreover, smaller particle sizes are also increased the pressure drop. An empirical correlation is developed for the prediction of total pressure drop ΔP_T in converging pneumatic riser via dimensional analysis. All dependent variables such as particle and air density, drag force, acceleration due to gravity, the mass flow rate of air and particle, the diameter of particle and converging riser, the height of converging riser were considered to develop the empirical correlation. The established relationship is tested, and experimental data have been fitted for its validation. The estimated relative error of less than 0.05 proved the significance of the developed correlation. Hence, it can be stated that the established relationship is useful in studying the effects of various parameters on the pressure drop across the length of the conversing riser.