Application to cleaning of waste plastic surfaces using atmospheric non-thermal plasma jets

The removal of paint on the surface of waste plastics is difficult by the conventional process; in this research, a new cleaning mechanism using atmospheric plasmas was examined through optical emission spectroscopy, electron spectroscopy for chemical analysis, and scanning electron microscopy. Results indicate that an increase of pulse frequency enables for a short processing time for the removal of the paint film, signifying that the production of radicals in plasma, especially oxygen radicals, can be controlled by pulse frequency.Plasma jets were generated under the experimental conditions of an input power of 250 W to 400 W, a pulse frequency of 2 kHz to 12 kHz, and a plasma gas flow rate of 30 L/min. Examination of the intensity ratio of the reactive species, as measured by emission spectroscopy, showed that the O/N value increased with an increase in pulse frequency. Results of analysis with electron spectroscopy for chemical analysis show that nitrogen atoms and molybdenum in only the paint film decreased through plasma processing.     

Role of plasticity on interface crack initiation from a free edge and propagation in a nano-component

In order to elucidate the role of plasticity on interface crack initiation from a free edge and crack propagation in a nano-component, delamination experiments were conducted by a proposed nano-cantilever bend method using a specimen consisting of ductile Cu and brittle Si and by a modified four-point bend method. The stress fields along the Cu/Si interface at the critical loads of crack initiation and crack propagation were analyzed by the finite element method. The results reveal that intensified elastic stresses in the vicinity of the interface edge and the crack tip are very different, although the Cu/Si interface is identical in both experiments. The plasticity of Cu was then estimated on the basis of the nano-cantilever deflection measured by in situ transmission electron microscopy. The plasticity affects the stress fields; the normal stress near the interface edge is intensified while that near the crack tip is much reduced. Both the elasto-plastic stresses are close to each other in the region of about 10 nm. This suggests that the local interface fracture, namely, the crack initiation at the interface edge and the crack propagation along the interface, is governed by elasto-plastic normal stress on the order of 10 nm.     

Fast and selective cell isolation from blood sample by microfiber fabric system with vacuum aspiration

Since circulating tumor cells (CTCs) are tumor cells which are found in the blood of cancer patients, CTCs are potential tumor markers, so a rapid isolation of CTCs is desirable for clinical applications. In this paper, a three-dimensional polystyrene (PS) microfiber fabric with vacuum aspiration system was developed for capturing CTCs within a short time. Various microfiber fabrics with different diameters were prepared by the electrospinning method and optimized for contact frequency with cells. Vacuum aspiration utilizing these microfiber fabrics could filter all cells within seconds without mechanical damage. The microfiber fabric with immobilized anti-EpCAM antibodies was able to specifically capture MCF-7 cells that express EpCAM on their surfaces. The specificity of the system was confirmed by monitoring the ability to isolate MCF-7 cells from a mixture containing CCRF-CEM cells that do not express EpCAM. Furthermore, the selective capture ability of the microfiber was retained even when the microfiber was exposed to the whole blood of pigs spiked with MCF-7 cells. The specific cell capture ratio of the vacuum aspiration system utilizing microfiber fabric could be improved by increasing the thickness of the microfiber fabric through electrospinning time.     

Temperature measurement at flip chip solder joint during electromigration test

Measuring the real temperature of a flip chip solder joint during an electromigration test has been a problem because of its small size and the local Joule heating due to a large applied current. A unique method that employs the electrical resistance change in the junction line between two solder joints was introduced to determine the temperature of the solder joint. The change in resistance was converted into temperature using a thermal coefficient of resistance of the junction line. The method accurately measured temperatures of the solder joint within 2 K until the solder joint resistance change ratio reached 100% due to growth of an electromigration void.     

Stochastic ellipsoid methods for robust control: Multiple updates and multiple cuts

Efficient randomized algorithms are developed for solving robust feasibility problems with multiple parameter-dependent convex constraints. Two complementary strategies are presented, both of which exploit the multiplicity to achieve fast convergence. One is the stochastic ellipsoid method with multiple updates. In each iteration of this algorithm, an ellipsoid which describes a candidate of the solution set is updated many times via the multiple constraints with one random sample, while at most one update is allowed in the original method. The other is the stochastic ellipsoid method with multiple cuts. Here, a new update rule is presented to construct a smaller ellipsoid directly via multiple subgradients given by the constraints. A quantitative analysis of the volume of the ellipsoid is also provided, which guarantees the advantage of the proposed algorithm over the original one. The above features lead to a reduction of the total number of random samples necessary for convergence, which is extensively demonstrated through numerical examples.     

Feasibility study on cellular network analysis with patterned cell culture microdevice

In order to realize cellular network analysis on a chip-based system, our group has been developing a patterned cell culture microdevice with pillars in an array for tapping cells into space surrounded by the pillars. The pillar structures has advantages to trap both adhesive and non-adhesive cells and to precisely control positions of cells and distances between cells for understanding effects of various cell patterns on functions of a cellular network such as cell proliferation, differentiation, and network formation. In this paper, HeLa cell cultivation with the patterned cell culture microdevice having a pillar array fabricated by dry film of thick negative photoresist SU-8 on a glass substrate was executed as a feasibility study on a cellular network analysis. The results revealed that the device performance was found to be enough to culture HeLa cells for more than 48 h. In addition, relative extensibility of blocks of multiple cells compared with single cells tapped on the device was observed. Thus, the patterned cell culture microdevice proposed here could be applicable to analysis of cellular functions.     

Temperature Estimation and Al Content Prediction Focusing on Microstructural Change in a Thermal Barrier Coating

A superalloy with a thermal barrier coating (TBC) simulating a gas turbine blade is exposed to a high-temperature environment to develop a method for predicting the local temperature and Al content in a bond coat (BC). The Al content decreases with an increase in the test time due to the Al transport induced by the oxidation of the BC and the interdiffusion between the BC and the substrate. This brings about Al-decreased layer (ADL) at the boundary between the BC and the top coat. The thickness of the ADL increases in proportion to the square root of the test time, and the temperature dependence of the growth rate shows an Arrhenius-type behavior. Based on this relation, the local temperature of an in-service blade can be estimated by measuring the ADL thickness when the operation time is known. The Al content decreases in proportion to the ADL thickness. The prediction method of the Al content based on the relation is also presented.     

Densification of rare-earth (Lu, Gd, Nd)-doped alumina nanopowders obtained by a sol-gel route under seeding

Rare-earth (RE: Lu, Gd, Nd, 0.10 mol%)-doped alumina nanopowders were prepared by a new sol-gel route using polyhydroxoaluminum (PHA) and RECl₃ solutions under α-alumina (∼ 75 nm) seeding. Among the rare-earth dopants studied, Lu yields the most suitable nanopowders for low-temperature densification. The 0.10 mol% Lu-doped nanopowders, which were obtained at a calcination temperature of 900 °C under 5 mass% α-alumina seeding, consisted of ∼ 80-nm α-alumina particles and γ-alumina nanoparticles. Using these Lu-doped alumina nanopowders, fully densified alumina ceramics with a uniform microstructure composed of fine grains with an average size of 0.61 μm could be obtained at 1400 °C by pressureless sintering. Clearly, the Lu-doped nanopowders obtained here represent a viable option for fabricating dense, finer-grained alumina ceramics because an undoped sample with 5 mass% seeds gave a microstructure with an average grain size of 1.78 μm at 1400 °C.