Influence of developer temperature on the shape of structures fabricated by deep X-ray lithography

This paper describes the fabrication of poly(methyl methacrylate) (PMMA) microstructures with three-dimensional (3-D) sloped sidewalls using synchrotron-radiated (SR) deep X-ray lithography (DXRL). Here, the developer temperature was varied to produce variations in the inclination angle of the sloped sidewalls. We found that the PMMA sidewall inclination angle and height were controlled by the dosage, development time, and development temperature. When the development temperature was low, the inclination angle was nearly 0°, regardless of dosage amounts or exposure time. When the development temperature was high, microstructures with sloped sidewalls were fabricated; as the dosage amount and development time increased, the inclination angle increased. The ability to control the PMMA sidewall inclination angle suggests the application of this technique to microstructure fabrication technologies, such as 3-D microelectromechanical system (MEMS) device components, in which the inclination angle becomes the draft angle for moulding processes.     

Scintillation properties of Tm-doped Lu3Al5O12 single crystals

Using the micro-pulling-down (μ-PD) method, Tm-doped Lu₃Al₅O₁₂ (Tm:LuAG) single crystals were grown to examine their scintillation properties. In transmittance spectra, they exhibited about 80% transparency in the wavelengths longer than 320 nm and five absorption lines due to Tm³⁺ 4f–4f transitions were observed. ²⁴¹Am α-ray excited radioluminescence spectra were measured and intense 4f–4f emission peaks were observed with the host emission. When excited by ¹³⁷Cs γ-Ray to obtain pulse height spectra, Tm 1% doped LuAG showed the highest light yield coupled with a photomultiplier (PMT) or a silicon avalanche photodiode (Si-APD). The light yield was estimated to be 5800 and 7300 photons/MeV for PMT and Si-APD, respectively. Decay time profiles consist of two exponential components and the fast and slow components are considered to be attributed to the host and the combination of the host and Tm³⁺ 4f–4f emission, respectively.     

Wheel/rail contact dynamics in turnout negotiations with combined nodal and non-conformal contact approach

In railroad turnouts, geometries of tongue and crossing rails are very complex and their shapes are changing along the track. Therefore, wheels are subjected to not only tread and flange contacts, but also the back-of-flange and top-of-flange contacts in the case of spring switches of tram vehicles. For this reason, one needs to deal with significant jumps in contact points for solving wheel/rail contact problems in turnout, and an accurate prediction of jumps in contact points is one of the most important issues that need to be carefully handled in the dynamic simulation of vehicle/turnout interactions. In this investigation, a numerical procedure that can be used for solving such a complex wheel/rail contact problem in turnout is proposed. In particular, a combined nodal and non-conformal contact approach is developed such that significant jumps in contact points are detected using the nodal search, while the exact location of contact point is then determined with continuous surface parameterizations using non-conformal contact equations. With this combined nodal and non-conformal contact approach for the contact geometry analysis of vehicle/turnout interactions, multiple look-up contact tables can be generated in an efficient way without losing accuracy. Since detailed contact search is performed off-line to obtain look-up contact tables, significant changes in contact points in turnout can be efficiently predicted on-line with tabular data to be interpolated in a standard way. Several numerical examples are presented in order to demonstrate the use of the numerical procedure developed in this investigation.     

Behavior of Cu nanoparticles ink under reductive calcination for fabrication of Cu conductive film

Cu nanoparticle ink was prepared from Cu nanoparticles that were coated with a gelatin layer at an average diameter of 46 nm. The Cu nanoparticle ink was applied on the polyimide substrate. Conductive films were fabricated using the Cu nanoparticle ink with a two-step annealing process consisting of oxidative pre-heating at 200 °C under 10 ppm O₂-N₂ mixed gas flow and reductive calcination at 250 °C under 3 vol.% H₂-N₂ mixed gas flow showed a low resistivity of 5 μΩ cm. The hydrolysis of the remaining gelatin layer by H₂O vapor, which was formed during the reduction of the Cu oxide by 3 vol.% H₂-N₂ mixed gas, was suggested. The results suggest the possibility of the removal of the gelatin layer without oxidative pre-heating and simultaneous sintering of Cu nanoparticles in reductive calcination.     

Fabrication of TiO2 composite materials for air purification by magnetic field effect and electrocodeposition

Novel air purification materials were fabricated by the application of a magnetic field. In a magnetic field perpendicular to a copper plate, nickel particles with a diameter of 10 m were arranged to form numerous pillar-like structures on the matrix surface, and copper as a binder was deposited onto the three-dimensional surface. The total surface area of the pillars and the matrix increased with the magnetic flux density, up to about 800 cm² per cm² of the original matrix surface at 6.2 T. After successful codeposition of TiO₂ particles on the fabricated materials by electroplating, their photocatalytic activities were evaluated on the basis of the removal efficiency of nitrogen oxides (NO _x ), which are some of the most hazardous air pollutants. It was concluded that the samples with the pillar-like structures had two opposite characteristics: large surface area as a positive effect and shadowing against ultraviolet (UV) irradiation as a negative effect. However, total photocatalytic activity increased to twice as much as that of the flat sample by improving the UV irradiation method and the preparation condition of the materials     

Gradually intractable problems and nondeterministic log-space lower bounds

The paper places five different problems (thek-pebble game problem, two problems aboutk finite automata, the reachability problem for Petri nets withk tokens, and the teachability problem for graphs whose k-dimensional edge sets are described by Cartesian products ofk factors) into the hierarchyNL _k of problems solvable by nondeterministic Turing machines ink-log₂ n space (and binary tape alphabet, to avoid tape speed-up). The results, when combined with the conjecture thatNL _i contains problems that requireO(n ^k ) deterministic time, show that these problems, while inP for every fixed value ofk, have polynomial deterministic time complexities with the degree of the polynomial growing linearly with the parameterk, and hence are, in this sense, gradually intractable.     

Carbon-supported growth of cross-linked platinum nanowires by surfactant templating and their elecrochemical characterization

Platinum/carbon (Pt/C) composite materials were prepared by the hydrazine reduction of H2PtCl6 confined to a mixed surfactant lytropic liquid crystal (LC)/C mixture with varying amounts of water. The reaction at relatively low water contents successfully yielded cross-linked Pt nanowires with wire-widths of 2-5 nm. The novel Pt nanostructure is believed to be from poorly hydrated hexagonal domains formed together with layered domains by the phase separation of the precursory LC mixture in the presence of carbon. Electrochemical measurements using cyclic volutammetry and membrane electrode assemblies revealed that the cross-linked nanowired Pt/C composite exhibits fairly high electrocatalytic activity for oxygen reduction reaction, as well as a high performance as the cathode material for polymer electrolyte fuel cells.     

Crack initiation model for sensitized 304 stainless steel in high temperature water

To investigate the initiation behavior of stress corrosion cracking (SCC) for sensitized Type 304 stainless steel in high temperature water, a constant load SCC test method combined with in situ crack observation technique was employed. The in situ crack observation system allowed us to detect small cracks of at least 100 μm. As a result, a fracture time decreased with an increase in an applied stress. The first cracks were observed at most 3 h before the specimen was fractured under all the stress conditions. After that, many cracks were initiated in a short time to fracture. The fracture was caused by coalescence of multiple cracks rather than by growth of some primary cracks. The simulation model for surface crack initiation was newly developed using a Monte Carlo method, which was based on damage mechanics and stress analysis around the existing cracks. The simulation could represent the empirical results of changes in the crack distribution and the cumulative number of cracks during the SCC tests. It was concluded, therefore, that the crack initiation process should be considered in simulating the life prediction of the material in this SCC system.     

Application of mushy/semi-solid joining—Part 3

A process to join glass or stone onto base metal alloys is proposed. The process characteristics allow using various kinds of glasses or stones, such as craft glass, beads, tile, amethyst, agate and hematite with different shapes and sizes. The process utilizes excellent and active join ability of mushy or semi-solid alloy’s properties. In this study, the mechanism of the joining was investigated and some applications were showed. The process itself has several useful properties like: (1) easy-to-operate, (2) ability to get good joining condition, and (3) applicability to a continuous production system. Through the study, it is found that the mushy joining is a useful and valuable manufacturing method for developing and manufacturing glass/metal or stone/metal composites. The mushy joining process is different from the existing cloisonné and enameling process.