Variation in In-Plane Stress during Densification and Crystallization of Titania Gel Coatings Deposited on Different Substrate Surfaces

Titania gel films were prepared from a coating solution with a starting mole ratio of Ti(OC₃H₇ⁱ)₄:H₂O:HNO₃:C₂H₅OH=1:1:0.2:30 on Si(100) wafers by spin coating, with and without sol–gel-derived, fired silica, and titania underlayers. In situ measurement was conducted on the in-plane stress in the titania gel films during heating up to 500°C at 5°C/min. Basically, for all the gel films, the in-plane, tensile stress increases once with increasing temperature, and then decreases around the temperature of crystallization. The increase in stress was thought to result from the capillary pressure due to solvent evaporation and from the densification of the coatings. The reduction in stress around the temperature of crystallization was ascribed to the accelerated atomic diffusion in the coatings and to the difference in thermal expansion coefficient between the coatings and the Si wafer. However, when the stress–temperature curves were examined more in detail, differences were found in the variation in stress, depending on the underlayers. Then, the question of how the underlayers could induce the crystallization and relax the strain in the coatings was discussed.     

Research on some basic deformations in free forging with robot and servo-press

Due to the disadvantages in casting or hot forging of Ti alloy artificial bones, such as low strength and high energy cost, this paper prompted an alternative method to manufacture individuated artificial bones. Free forging with a 6-axis freedom robot and servo-press could be very economical in the forming of complex shape parts because of its high flexibility and simple die-setting. Based on this system, the authors studied deformations of some basic elements, which could be assembled to artificial bones with complex shape. Firstly, the compression limit and effect of compression parameters on the roundness during reducing diameter process were declared for Al alloy and pure Ti. Secondly, an approximate theoretical equation of bending angle or curvature radius was proposed, and it matches experimental results well. Finally, a dimension prediction equation was presented by considering effect of material anisotropy, and then the ladder part without width spread was manufactured accordingly.     

Utilization of a Biodegradable Mulch Sheet Produced from Poly(Lactic Acid)/Ecoflex?/Modified Starch in Mandarin Orange Groves

We have developed a mulch sheet made by inflation molding of PLA, Ecoflex^® and modified starch, which all have different biodegradabilities. A field test of use as an agricultural mulch sheet for mandarin oranges was carried out over two years. The mechanical properties of the mulch sheet were weakened with time during the field test, but the quality of the mandarin oranges increased, a result of the controlled degradation of the sheet. The most degradable modified starch degraded first, allowing control of the moisture on the soil. Accelerator mass spectroscopy was used for evaluation of the biomass carbon ratio. The biomass carbon ratio decreased by degradation of the biobased materials, PLA and modified starch in the mulch sheet.     

Wave propagation in two-phase flow of magnetic fluid under a nonuniform magnetic field

The effect of nonuniform magnetic field on the linear and nonlinear wave propagation phenomena in two-phase pipe flow of magnetic fluid is investigated theoretically to realize the effective energy conversion system using boiling two-phase flow of magnetic fluid. Firstly, the governing equations of two-phase flow based on the unsteady thermal nonequilibrium two-fluid model are presented and the linear void wave propagation phenomena in boiling two-phase flow are numerically analyzed by using the finite volume method. Next, the nonlinear pressure wave propagation in gas-liquid two-phase flow is numerically analyzed by using the finite different method. According to these theoretical studies on the wave propagation phenomena in two-phase flow of magnetic fluid, it seems to be a reasonable proposal that the precise control of the wave propagation in two-phase flow is possible by effective use of the magnetic force.     

High Temperature Interactions Between Residual Oil Ash and Dispersed Kaolinite Powders

The potential use of sorbents to manage ultrafine ash aerosol emissions from residual oil combustion was investigated using a downfired 82 kW laboratory-scale refractory-lined combustor. The major constituents were vanadium (V), nickel (Ni), iron (Fe), and zinc (Zn). The overall ash content of residual oil is very low, resulting in total ash vaporization at 1725 K with appreciable vaporization occurring at temperatures as low as 1400 K. Therefore, the possibility of interactions between ash vapor and sorbent substrates exists. Kaolinite powder was injected at various locations in the combustor. Ash scavenging was determined from particle size distributions (PSDs) measured by a Scanning Mobility Particle Sizer. Impactor samples and X-ray fluorescence (XRF) analyses supported these data. Injection of kaolinite sorbent was able to capture up to 60% of all the ash in the residual fuel oil. However, captures of ～ 30% were more common when sorbent injection occurred downstream of the combustion zone, rather than with the combustion air into the main flame. Without sorbent addition, baseline measurements of the fly ash PSD and chemical composition indicate that under the practical combustion conditions examined here, essentially all of the metals contained in the residual oil form ultrafine particles (～0.1 μ m diameter). Theoretical calculations showed that coagulation between the oil ash nuclei and the kaolinite sorbent could account for, at most, 17% of the metal capture which was always less than that measured. The data suggest that kaolinite powders reactively capture a portion of the vapor phase metals. Mechanisms and rates still remain to be quantified.     

A behavioral model for optically powered OCT endoscope with a micro electrostatic vertical‐comb optical scanner

This paper presents a novel device architecture for optically actuated microelectromechanical systems (MEMS) endoscopes for optical coherence tomography (OCT) measurement. A 10‐mW infrared light beam at a wavelength of 1.5 µm is transferred through the single‐mode fiber to provide a scanning MEMS mirror with the drive voltage (maximum 11 V) by exciting a photovoltaic cell, while also providing with a secondary light beam at a wavelength of 1.3 µm for the OCT measurement. An electrostatic vertical comb‐drive optical scanner (1.5 mm × 2.0 mm × 0.5 mm) has been developed by using the deep reactive ion etching (DRIE) of a silicon‐on‐insulator (SOI) wafer. The design of the scanner module is discussed, along with the experimental results of electrostatic operation. An equivalent circuit model for the optical scanner is developed to explain the behavior of the optically powered actuation mechanism, including the hysteresis loop in the frequency response and the voltage dependence of oscillating angle (mechanical peak ±3.2°/7 V around the resonance frequency of 250 Hz). OCT measurement of a tissue is demonstrated to reconstruct the cross‐sectional image of a fingerprint at a resolution of lateral 40 µm × vertical 8 µm and penetration depth of 2.5 mm. © 2014 Institute of Electrical Engineers of Japan. Published by John Wiley & Sons, Inc.     

Preparation of SrBi 2 Ta 2 O 9 Thin Films by Liquid-Delivery MOCVD Without Additional Solvents

SrBi 2 Ta 2 O 9 thin films were prepared by ECR plasma enhanced metalorganic chemical vapor deposition (ECR-MOCVD) with a liquid-delivery system using one cocktail source without an additional solvent. The strontium-tantalum double alkoxide, Sr{Ta[OC 2 H 4 H(CH 3 ) 2 ](OC 2 H 5 ) 5 } 2 , was dissolved in stabilized trimethyl bismuth, Bi(CH 3 ) 3 / dioxane. This source system has been used in a conventional bubbling system. Deposition rate and the composition of the films were strictly controlled by the concentration and the composition of the cocktail source. Therefore, high reproducibility was realized by using this system. The constituent phase of the stoichiometric SBT film as-deposited at 500 C on a (111)Pt/TiO 2 /SiO 2 /Si substrate was a fluorite phase and transformed to the single phase of SBT by the post annealing at 800 C. It showed almost the same ferroelectricity as the stoichiometric composition film.     

Autonomous mobile robot based on behavior decision skill and control skill of the operator

This paper introduces a human skill base control algorithm using artificial neural networks and fuzzy reasoning for an autonomous mobile robot. Neural networks are used to select a suitable motion control pattern in actual environments. The back propagation algorithm adjusts the weights of the neural networks so that the selected motion control pattern corresponds to the action, which is obtained by the operator's behavior decision skill. To realize the selected motion control pattern, the orientation angle and the speed of the mobile robot are determined by fuzzy reasoning in which fuzzy rules are also automatically tuned so as to simulate the operator's control skill. We have implemented and tested the proposed control algorithm on an autonomous mobile robot and some experimental results demonstrate the effectiveness of the proposed control algorithm for the autonomous mobile robot. © 2000 Scripta Technica, Electr Eng Jpn, 131(2): 30–39, 2000     

Development of a 400 kJ Nb3Sn superconducting magnet for an SMES system

An Nb₃Sn superconducting magnet to store 400 kJ was developed as a unit magnet for a 2.4-MJ SMES system used for stabilization studies of electrical power systems. The superconducting magnet consists of a cryostat and an Nb₃Sn coil. The dimensions of the coil are: 340 mm inner diameter, 700 mm outer diameter and 177 mm axial length. The pool-cooled coil is a stack of 20 Nb₃Sn double pancakes, and the cooling channels are aligned between pancake coils. To reduce Joule loss in electrical power converters, the maximum operating current of the coil is designed to be 350 A, which is one order of magnitude less than the operating currents of similar scale coils for pulse use. The conductor is an Nb₃Sn monolithic conductor with cross section 1.50 × 2.38 mm. For good superconducting stability and high dielectric strength of the coil, the Nb₃Sn double pancakes were wound by the react-and-wind technique. Operation of dc current to 105% (367.5 A) of the design operating current was achieved without quench. After the whole of the coil was exposed out of liquid helium, the coil did not quench under 120 A current operation for more than 2 hours. It was verified that the coil was stable for the SMES system. © 1998 Scripta Technica, Inc. Electr Eng Jpn, 121(3): 44–52, 1997