Laser brazing of a dissimilar joint of austenitic stainless steel and pure copper

In many industries, there are applications that require the joining of stainless steel and copper components; therefore, the welding of dissimilar stainless steel/copper joints is a common process. For this investigation, the optimal brazing conditions and suitable filler metals for laser brazing of stainless steel/copper lap joints were studied. Tensile shear force increases with increases in the laser spot diameter or in the laser irradiation angle, which is associated with increased bonding width; however, as bonding width approaches 2 mm, tensile shear force reaches a saturated value due to fracturing at the HAZ of the Cu base plate. In order to obtain joints with high tensile shear strength, laser brazing was optimized by using Cu–Si-based filler metal under the following conditions: laser power, 4 kW; spot diameter, 3 mm; laser irradiation angle, 80°; irradiation position shift, 0.6 mm; brazing speed, 0.30 m/min; and filler metal feed speed, 0.30 min. Concerning filler metals, it was found that the Ni–Cu type showed relatively large tensile shear force even at high welding speeds in comparison with those of the Cu–Si, Cu, Cu–Ni, Ni–Cu and Ni types, respectively.     

Advanced synthesis for monodisperse polymer nanoparticles in aqueous media with sub-millimolar surfactants

Highly monodisperse polystyrene nanoparticles with mean diameters of less than 100 nm are synthesized via aqueous emulsion polymerization using an amphoteric initiator (VA-057) in the presence of sub-millimolar concentrations of anionic surfactant. Since the net charge on the initiator is almost zero at neutral pH, the resultant latex particle size is mainly determined by surfactant adsorption. Polymerizations were performed in the presence of a range of anionic surfactants with differing critical micelle concentrations (CMC) by varying the concentrations of surfactant, initiator and monomer, and also the ionic strength. Sodium dodecyl benzene sulfonate (SDBS), sodium hexadecyl sulfate (SHS), and sodium octadecyl sulfate (SOS) have relatively low CMCs and so enable formation of highly monodisperse nanoparticles at relatively low (sub-millimolar) surfactant concentrations, C_S (i.e. below the CMC in each case). Empirically, it was found that the particle number, N_p, and coefficient of variation of the particle size, C_V, were strongly dependent on the C_S/CMC ratio: N_p increased almost in proportion with the square of this ratio, while the C_V exhibited a minimum at approximately C_S/CMC = 0.20. Higher ionic strength reduced the particle size, which is consistent with the above relationship because the addition of salt lowers the CMCs of ionic surfactants. Polymer latex particles produced using such formulations form highly regular, close-packed colloidal arrays.     

Photoacoustic Spectroscopy of Some Energetic Materials

To find an effective laser source to ignite energetic materials, the absorption spectra of some energetic materials are obtained by means of a photoacoustic spectroscopy (PAS). In this experiment, PAS covers the wavelength region of 400 nm-1600 nm in which no other conventional method can take absorption spectra for powdered energetic materials. Photoacoustic spectra of 18 energetic materials are reported. In general, energetic materials tested showed peaks in 600 nm–800 nm and 1400 nm–1600 nm ranges. It is found that the energy required to initiate explosives in the case of ruby laser initiation were correlated with their photoacoustic signal intensities.     

Immobilization of glucose oxidase on nonwoven fabrics with bombyx mori silk fibroin gel

The enzyme glucose oxidase (GOD) was immobilized on the nonwoven fabrics, which have excellent properties in diffusivity of substrates, mechanical strength, and handling, with Bombyx mori silk fibroin gel. The nonwoven fabrics of silk fibroin, viscose rayon, poly-ethyleneterephthalate, 6-nylon, and polypropylene with activated surface by fluoline treatment were used. The stabilities of GOD to heat or pH changes were much improved by the immobilization as well as the case of the GOD immobilized in the silk fibroin membrane. Among nonwoven fabrics, silk fibroin was the most excellent support material for the immobilization of GOD although all nonwoven fabrics used here are able to be used as the support materials. The increase of the sensitivity was observed when the glucose sensor was made with the GOD immobilized on nonwoven silk fabrics as four times compared with the case of the GOD immobilized in the silk fibroin membrane.     

Decomposition of CCl2F2 over metal sulfate catalysts

Activity for hydrolysis of CCl₂F₂ (CFC12) on various metal sulfate was investigated. Zr(SO₄)₂ was found to be the most active while FeSO₄, Cr₂(SO₄)₃, Al₂(SO₄)₃, La₂(SO₄)₃ and Ce₂(SO₄)₃ had intermediate activity. MnSO₄, CoSO₄, and MgSO₄ showed low activity and SrSO₄, CaSO₄, and BaSO₄ had even less activity. The major carbon containing product was CO₂ and small amount of CClF₃ and CO were formed over several sulfates. The crystal structure of the sulfates was stable during decomposition of CCl₂F₂, and the conversion reached a steady state after initial decrease at 275 °C over Zr(SO₄)₂ catalyst. The concentration of surface hydroxyl was larger than that over AlPO₄-based catalysts and a reaction mechanism similar to that over AlPO₄-based catalysts was proposed.     

Mechano-electrochemistry of a passive surface using an in situ micro-indentation test

Depassivation–repassivation of iron surfaces in boric–borate solutions were investigated by using the micro-indentation test. A pair of current peaks due to repair of the passive film following rupture of the film were observed during a series of indenter drives, i.e., loading and unloading of the indenter. The shape of the current peak depended on environmental conditions (conductivity and pH of the solution) and substrate conditions (mechanical processing history, alloyed element) as well as indentation conditions (repetition, maximum depth, and maximum load). Plastic deformation of the surface was accompanied by surface depassivation, while no depassivation occurred during the elastic deformation, indicating that the passive film on iron has a ductile property. The solution conditions did not affect the scale of depassivation but affected the rate of repassivation. Dislocations in the substrate made surface depassivation difficult but enhanced reactivity during the repassivation. The test also revealed that type-312L stainless steel has high corrosion resistance in a concentrated NaCl solution.     

Detail analysis of fusion neutronics benchmark experiment for iron

In order to specify the best nuclear data on iron, the fusion neutronics benchmark experiment on iron at Japan Atomic Energy Agency (JAEA)/Fusion Neutronics Source (FNS) was analyzed in detail with MCNP-4C and the latest nuclear data libraries, JENDL-3.3, FENDL-2.1, JEFF-3.1 and ENDF/B-VII.0. As a result, totally the calculation result with ENDF/B-VII.0 agreed with the measurement best, except that it underestimated the measured neutron flux above 10 MeV with the depth. It was noted that the calculation result with JENDL-3.3 overestimated the measured neutrons below a few keV. Through the DORT calculations based on the iron data in ENDF/B-VII.0, it was found out that the first inelastic scattering cross-section data of ⁵⁷Fe in JENDL-3.3 caused the overestimation.     

In situ high temperature TEM observation of interaction between multi-walled carbon nanotube and in situ deposited gold nano-particles

Interaction between multi-walled carbon nanotubes (MWNTs) and deposited gold nano-particles has been dynamically observed in a 200 kV transmission electron microscope (TEM) using a specimen heating holder. Gold particles with diameters of several tens of microns were mixed with MWNTs to mount on the heating element of a specimen heating holder. The gold particles were instantaneously heated to 1373 K to deposit gold nano-particles on the MWNTs from a very short distance. The MWNTs were then heated to 1073 K to observe interaction between the deposited gold nano-particles and MWNTs. Some gold nano-particles drilled through the wall of the MWNT and entered the capillary space of the MWNTs. To characterize the mechanism of the transition of the gold nano-particles into the capillary space of the MWNT, high resolution TEM observation of the deformed wall of MWNT was also carried out.     

High temperature coefficients of resistance of VO2 films grown by excimer-laser-assisted metal organic deposition process for bolometer application

With bolometer application in mind, we prepared VO₂ films on TiO₂ (001) substrates by an excimer-laser-assisted metal organic deposition process at 300 °C or less. A metal-to-insulator transition of VO₂ is expected to induce high temperature coefficient of electrical resistance (TCR) useful for high-performance infrared sensors, but the practical use of crystalline VO₂ films has been prevented due to the accompanied wide hysteresis. In this study, by forming the epitaxial phase only near the substrate interface, the transition of the film was successfully broadened and the hysteresis disappeared. The maximum TCR of the film was more than -10%/°C near room temperature, and the temperature range in which TCR was higher than -4%/°C was very wide (280-320 K).