An experimental study on ejection forces of injection molding

In injection molding, the ejection forces decrease when the surface roughness of mold decreases. However, the ejection forces increase contrary in the area of surface roughness is less than 0.2 μmRa. Several kinds of PVD films are coated on the mold cores to prevent the increasing of ejection forces. Some of these PVD films showed effective prevention of increasing of ejection forces.     

Piezoresistor-equipped fluorescence-based cantilever probe for near-field scanning

Scanning near-field optical microscopes (SNOMs) with fluorescence-based probes are promising tools for evaluating the optical characteristics of nanoaperture devices used for biological investigations, and this article reports on the development of a microfabricated fluorescence-based SNOM probe with a piezoresistor. The piezoresistor was built into a two-legged root of a 160-microm-long cantilever. To improve the displacement sensitivity of the cantilever, the piezoresistor's doped area was shallowly formed on the cantilever surface. A fluorescent bead, 500 nm in diameter, was attached to the bottom of the cantilever end as a light-intensity-sensitive material in the visible-light range. The surface of the scanned sample was simply detected by the probe's end being displaced by contact with the sample. Measuring displacements piezoresistively is advantageous because it eliminates the noise arising from the use of the optical-lever method and is free of any disturbance in the absorption or the emission spectrum of the fluorescent material at the probe tip. The displacement sensitivity was estimated to be 6.1 x 10(-6) nm(-1), and the minimum measurable displacement was small enough for near-field measurement. This probe enabled clear scanning images of the light field near a 300 x 300 nm(2) aperture to be obtained in the near-field region where the tip-sample distance is much shorter than the light wavelength. This scanning result indicates that the piezoresistive way of tip-sample distance regulation is effective for characterizing nanoaperture optical devices.     

Effect of Particle Size Distribution on Isothermal Oxidation Characteristics of Plasma Sprayed CoNi- and CoCrAlY Coatings

The effect of particle size distribution on the degradation behavior of plasma sprayed CoNi- and CoCrAlY coatings during isothermal oxidation was investigated, in terms of the oxygen content, porosity, surface roughness, and oxide scale formation. The results show that the degradation of both coatings was considerably influenced by the starting particle size distribution. It also shows that in the as-sprayed vacuum plasma spray (VPS) coatings the oxygen content on the coating surface increased significantly with decreased average particle size. But after thermal exposure, the difference of the oxygen contents between the coatings with different particle size was decreased. The powder with various particle size resulted in low porosity inside the coatings during the deposition process. The surface roughness of the coatings increased with increased particle size. The small particles produced a relatively smooth surface, and the oxide growth in the coating deposited by small particle was slower than that in the large particle coating. This article is an invited paper selected from presentations at the 2007 International Thermal Spray Conference and has been expanded from the original presentation. It is simultaneously published in Global Coating Solutions, Proceedings of the 2007 International Thermal Spray Conference, Beijing, China, May 14-16, 2007, Basil R. Marple, Margaret M. Hyland, Yuk-Chiu Lau, Chang-Jiu Li, Rogerio S. Lima, and Ghislain Montavon, Ed., ASM International, Materials Park, OH, 2007.     

Deviation of congruent composition in Fe-Pd system

The first-principles calculation of the disordered Ll0 phase boundary for the Fe-Pd system is attempted by combining the FLAPW electronic structure total energy calculations and the cluster variation method via the cluster expansion method. The lattice vibration effects are taken into account based on the Debye-Gruneisen model within quasi-harmonic approximation. The transition temperature is reproduced with very high accuracy. However, the experimental congruent composition of disordered L10 phase that significantly deviates from 1.＂ 1 stoichiometry is not reproduced. Fulther calculations are attempted based on the phenomenological Lennard-Jones type pair potential, which is capable of introducing both tetragonality of the Ll0 ordered phase and additional configurational freedom because of the magnetic spins. The prelimi- nary calculations indicate that the tetragonality enhances the stability of the L10 ordered phase and the magnetic contributions also change the transition temperature. Despite these findings, the shift of the congruent composition still remains as a subject that needs further research. The electronic origin of the shifting of the congruent composition is briefly discussed.     

Non-destructive testing in the high-temperature regime by using a magneto-optical film

The plane of a polarized light beam is rotated when the beam is transmitted through a magneto-optical film (MOF). Magnetic flux leakage (MFL) occurs around a crack when the specimen is magnetized and affects the magnetic domains. Therefore, a crack can be detected using a polarized lighting system and MOF. The crack detection ability depends on the domain width and saturation magnetization of the MOF. Also, crack detection at high temperatures is essential. The physical properties of the MOF at high temperatures were examined, and a nondestructive testing (NDT) method for detecting cracks at high temperatures was proposed in this paper.     

Mechanical properties of bio-absorbable PLA/PGA fiber-reinforced composites

This study investigated important mechanical properties, the flexural strength and flexural modulus, of polyglycolic acid (PGA) fiber-reinforced polylactic acid (PLA) composites fabricated by melt-mixing. The flexural strength and flexural modulus were estimated using three-point bending tests conducted at 37°C. Both the flexural strength and flexural modulus were increased by PGA fiber reinforcement. Viscoelastic properties were also investigated using dynamic mechanical analysis (DMA) under tensile loading. Results show that PGA fiber, which acts as the nucleate agent of PLA, restrains the molecular chains of PLA. That restraint reduces deformation at the same stress condition, thereby improving the PLA flexural properties.     

Design and prototyping of Stark atom chip for electric trapping of laser-cooled atoms

An electric trapping of laser-cooled neutral strontium (Sr) atoms on a chip with micro-electrodes has been successful. The device is called “Stark atom chip” since it makes use of Stark effects on neutral atoms in electric fields. In this paper, our design and prototyping of the Stark atom chip with high aspect ratio electrodes precisely built on a surface are described. The functional requirements of the chip are specified during the discussion of designing the device. The authors design a novel process for fabrication of high aspect ratio electrodes. A focused ion beam (FIB) is used for precision fabrication of the prototype.     

Control of impulsive contact force between mobile manipulator and environment using effective mass and damping controls

Recently, mobile manipulators are being widely employed for various service robots in human environments. Safety is the most important requirement for the operation of mobile robot in a human-populated environment. Indeed, safe human-machine interaction is one of grand challenges in robotics research. This paper proposes a novel control method to reduce impulsive compact force between a mobile manipulator and its environment by using optimized manipulator inertia and damping-based motion control. To find the optimized configuration through null space motion, the combined potential function method is proposed considering both the minimum effective mass and joint limit constraints. The results of this study show that the inertia optimization along with a damping controller significantly reduces the impulsive force upon collision and the contact force after collision.     

Development of a light-weight portable neutron survey meter

A light-weight portable neutron survey meter was developed using a mixed organic gas counter for dose management at nuclear power plants and accelerator facilities. This survey meter, NSN31041, is ~2 kg in weight and W160×H250×L300 mm(3) in size, which is capable of measuring neutron ambient dose equivalent rate from thermal to 15 MeV neutrons. The neutron energy response of the survey meter is evaluated using continuous energy neutron sources of (252)Cf, (241)Am-Be, thermal neutrons generated from a graphite pile loading a (252)Cf source, concrete-moderated neutrons of (241)Am-Be source and D(2)O-moderated neutrons of (252)Cf source. The measured response data show very good agreement with neutron ambient dose equivalent within a 50 % deviation.     

The choice of examiner patent citations for refusals: evidence from the trilateral offices

Utilizing a novel methodology based on international family-to-family patent citation data, this paper directly compares X/Y patent citations (i.e., those cited as grounds for rejections, equivalent to “blocking patents” in the US) between major patent offices. Remarkable discrepancies between the offices were revealed, despite the common patentability criteria of novelty and inventive step to generate citations. This paper then introduces a simple cosine similarity measurement between a family of X/Y patent citations and all citations added globally to the same original application. How the discrepancies of X/Y patent citations at the European Patent Office (EPO) and the US Patent and Trademark Office (USPTO) relate to the characteristics of applications and longitudinal aspects of office actions were also examined. X/Y patent citations from both the EPO and USPTO commonly show that the range of patent application classes is positively correlated with divergent reasons for refusal, suggesting that costly examinations lead to diversified X/Y patent citations. One novel methodological feature of this paper is that examiner citations across jurisdictions are comparable if we employ family-to-family citations and common criteria for the X/Y citation category. Furthermore, unlike the normal citation-generating process where a citing document adds citations to prior art only once, this paper represents the first attempt to analyze a citation network with multiple citing opportunities from separate parties. We find that the variance of citation linkages has a negative relationship with the ease in which different citers evaluate prior art in the same way, thereby providing a new perspective on the notion of breadth in citation impact.