Anomalous surface morphology of iron generated after anodic dissolution under magnetic fields

The effects of applied magnetic fields on the anodic dissolution of iron in a sulfuric acid solution were studied by potentiodynamic polarization measurements and electrode morphology observations. Uneven anodic dissolution occurs in the presence of magnetic field and the extent of the electrode surface inhomogeneity increases with magnetic flux density. Severely local dissolution at two edge areas of the iron electrode in the presence of magnetic fields is caused by the inhomogeneous distribution of the magnetic flux density at the ferromagnetic iron electrode and the resultant enhancement of the mass transport rate of interfacial film at local areas.     

Stability of protective oxide films in waste incineration environment—solubility measurement of oxides in molten chlorides

Solubility measurements of several oxides in molten NaCl-KCl and NaCl-KCl-Na₂SO₄-K₂SO₄ were conducted in three different levels of basicity. The dissolution behavior of the oxides showed almost the same tendency as that shown by the dissolution behavior of the oxides in molten Na₂SO₄ in literature. In a waste incineration environment, a protective Cr₂O₃ film easily dissolves in molten chlorides as CrO₄²⁻ because pO²⁻ of the molten chlorides tends to have a small value due to the effect of water vapor contained in the combustion gas. From the result of the solubility measurement, the addition of molybdenum and/or silicon was expected to improve the corrosion resistance of alloys. Laboratory corrosion tests confirmed this expectation. However, the scale analysis suggested that the effect of molybdenum could not be explained completely by only the mechanism derived from the result of the solubility measurement.     

Study on new GMA welding process with duplex current feeding

Gas metal arc welding (GMAW) under pure argon shielding gas atmosphere (pure argon-GMAW) is suitable to obtain a high-strength and high toughness welded joint. However, it is difficult that pure argon-GMA welding is applied practically welding structure because of arc instability. In order to perform stable pure argon-GMA welding, duplex current feeding GMAW (DCF-GMAW) has been developed. The DCF-GMAW consists of primary GMA welding current and secondary welding current by constant-current power resource. DFC-GMAW can feed larger current near wire tip. This effect makes that weld penetration depth is deeper, weld bead shape is improved using DCF-GMAW.     

Characterization of the Oxide Scale Formed on T12 Water Wall Tube After Long-term Service in Supercritical Power Plant

Oxidation of Metals - Oxide scale control is one of the critical maintenance issues in fossil fuel power plant. Hence, the water treatment of the feed water has been changed from all-volatile...     

Application of a NDI method using magneto-optical film for micro-cracks

Leakage magnetic flux is occurred in the cracked area of magnetized specimens, and also it changes the magnetic domain area of the magneto-optical film positioned on the specimen. It causes the change of the optical permeability of the magnetic domain on the crack area. So crack images can be obtained easily using this principle. On the other hand, utilizing a laser in this method makes possible to perform a remote sensing by detecting the light intensity contrast between cracked area and normal area. This paper shows the application of non-destructive inspection system taking advantage of magneto-optical method for micro-cracks and presents examples applied to the several types of specimens having fatigue cracks and fabricated cracks using this method. Also the authors prove the possibility of this method as a remote sensing system under the oscillation load considering application to real fields.     

Laser brazing of a dissimilar joint of austenitic stainless steel and pure copper

In many industries, there are applications that require the joining of stainless steel and copper components; therefore, the welding of dissimilar stainless steel/copper joints is a common process. For this investigation, the optimal brazing conditions and suitable filler metals for laser brazing of stainless steel/copper lap joints were studied. Tensile shear force increases with increases in the laser spot diameter or in the laser irradiation angle, which is associated with increased bonding width; however, as bonding width approaches 2 mm, tensile shear force reaches a saturated value due to fracturing at the HAZ of the Cu base plate. In order to obtain joints with high tensile shear strength, laser brazing was optimized by using Cu–Si-based filler metal under the following conditions: laser power, 4 kW; spot diameter, 3 mm; laser irradiation angle, 80°; irradiation position shift, 0.6 mm; brazing speed, 0.30 m/min; and filler metal feed speed, 0.30 min. Concerning filler metals, it was found that the Ni–Cu type showed relatively large tensile shear force even at high welding speeds in comparison with those of the Cu–Si, Cu, Cu–Ni, Ni–Cu and Ni types, respectively.     

Investigation on the Fretting Wear Behavior and Mechanisms of Alloy 690TT during the Transformation from Mixed Regime to Partial Slip Regime Induced by Elevated Temperature

Fretting wear of Alloy 690TT can occur in the steam generator of a nuclear power plant, in which the interfacial conditions are changed as the temperature varies. In this study, the gradual transformation from the mixed fretting regime (MFR) to the partial slip regime (PSR) occurred with an increase in test temperature. Correspondingly, there was a competition in wear modes due to the formation of a nanostructured tribologically transformed structure (TTS), presence of delamination cracking, nucleation of fatigue cracks, and oxidation. Delamination within the TTS dominated first. As the area of TTS and the plastic deformation region was reduced, fatigue cracks began to initiate. Oxidation was accelerated by an increase in the test temperature, and that effect resulted in reduced wear volume of Alloy 690TT in the MFR.