High-strength–high-modulus polyimide fibers II. Spinning and properties of fibers

The polyimides based on 3,3′,4,4′-biphenyltetracarboxylic dianhydride (BPDA) described in Part I of this series were dissolved in p-chlorophenol and spun into fibers using a coagulating bath of ethanol. The fibers as spun had in general low tenacities and low moduli, but a heat treatment at 300–500°C under tension produced a remarkable increase in strength and modulus, and fibers with a tensile strength of 26 g/den (3.1 GPa) and an initial modulus higher than 1,000 g/den (120 GPa) could be obtained. Thus, the annealed fibers of polyimides are comparable to aramid fibers in mechanical properties. To heating in air and in the saturated steam, the polyimide fibers showed higher resistance than the aramid fibers. The polyimide fibers surpassed the aramid fibers in resistance to acid treatment and ultraviolet (UV) irradiation, but were inferior in resistance to alkali treatment. The annealed fibers of polyimides displayed distinct X-ray diffraction patterns. The chain repeat distance of 20.5 Å determined on the fibers of polyimide prepared from BPDA and o-tolidine, and 20.6 Å determined on the fibers of polyimide derived from BPDA and 3,4′-diaminodiphenyl ether are reasonable when the dimensions of monomeric units and the shapes of the molecular chains are considered. The X-ray reflections of both polyimide fibers were indexed satisfactorily on the basis of postulated unit cells.     

Case II swelling of poly(ethylene terephthalate) in organic solvents

The swelling kinetics of crystalline PET films in chloroform–n-hexane mixtures were examined as a function of chloroform concentration. With increasing concentration, the swelling mechanism varied from Fickian to Case II behavior. The dependence of the swelling mechanism on the equilibrium uptake and activation energy for swelling were thoroughly compatible with those presented by other workers. From a viewpoint of superposition of Fickian and Case II swelling, the intermediate swelling between the above two limiting cases was analyzed by Kwei's equation. The magnitude of the diffusion coefficient obtained was remarkably smaller than that presented for the swollen amorphous polymer. The magnitude of the penetration velocity is also discussed in comparison with the data for amorphous polymer.     

Degradation and geometric isomerization of poly(N-propargylamides)

The stability of several poly(N-propargylamides) was investigated in solution and in solid state on the basis of molecular weight change with time, and further their thermal stability was investigated by TGA. When the stability of poly(N-propargylamides) with varying pendent groups was compared, polymers with pendent groups of moderate size showed the highest stability in solution. Too short and too bulky pendent groups were not favorable for the stability of polymers. When poly(N-propargylheptanamide) (poly(6)) was stored in THF as solution at −20 °C in the absence of oxygen in dark, its degradation rate was the lowest. The degradation rate of poly(6) depended on the solvents used, which may be related to different solubility of oxygen in these solvents. Polymers with high cis contents degraded faster than polymers with low cis contents did. Addition of TEMPO and DPPH into the poly(6)/THF solution more or less depressed the degradation of poly(6). The degradation of polymer main chain in solution was always accompanied by the decrease of cis content, i.e. geometric isomerization from cis- to trans-structure. When the polymers were stored in the solid state at −20 °C, the polymers having alkyl pendent groups with moderate length were more stable than those with bulky pendent groups. Geometric isomerization occurred along with degradation in the solid state as well.     

Effects of cyclic tensile loading on the rupture behavior of orthogonal 3-D woven SiC fiber/SiC matrix composites at elevated temperatures in air

This study examined the rupture mechanisms of an orthogonal 3D woven SiC fiber/BN interface/SiC matrix composite under combination of constant and cyclic tensile loading at elevated temperature in air. Monotonic tensile testing, constant tensile load testing, and tension–tension fatigue testing were conducted at 1100 °C. A rectangular waveform was used for fatigue testing to assess effects of unloading on the damage and failure behavior. Microscopic observation and single-fiber push-out tests were conducted to reveal the rupture mechanisms. Results show that both oxidative matrix crack propagation attributable to oxidation of the fiber–matrix interface and the decrease in the interfacial shear stress (IFSS) at the fiber–matrix interface significantly affect the lifetime of the SiC/SiC composites. A rupture strength degradation model was proposed using the combination of the oxidative matrix crack growth model and the IFSS degradation model. The prediction roughly agreed with the experimentally obtained results.     

Experimental study on the hazards of the jet diffusion flame of liquefied dimethyl ether

Dimethyl ether (DME) has been considered as a substitute for diesel fuel because it has a low auto-ignition temperature and produces less NO_x, SO_x, and particulate matter. However, the introduction of DME vehicles needs widely available DME supply stations. Moreover, the preparation of safety regulations for DME supply stations is very important, and so safety data is needed. Therefore, the present paper reports the hazards of the DME jet diffusion flame, which is one of several hazardous properties of DME, by studying the results of leaking gas and liquid DME. DME jets were released horizontally from circular nozzles whose diameters were 0.2, 0.4, 0.8 and 2 mm, and the release pressure was varied from the saturated vapor pressure to 2 MPa. When gaseous DME was released at the saturated vapor pressure, the flame was blown out. However, when liquefied DME was released, the flame formed. We obtained the experimental equations for estimating the scale and thermal hazards of DME diffusion flames.     

Fabrication of chemically bonded polyacrylate/silica hybrid films with high silicon contents by the sol–gel method

Polyacrylate/silica hybrid latexes (PAES) with high silicon contents (up to 21%) were prepared by directly mixing colloidal silica with polyacrylate emulsion (PAE) modified by a silane coupling agent. Sol–gel-derived organic/inorganic thin films were obtained by addition of hydrophilic co-solvents to PAES and subsequent drying at room temperature. The effects of co-solvents and γ-methacryloxypropyltrimethoxysilane (KH570) content on the properties of PAES films were investigated. Dynamic light scattering (DLS) data indicated that the average diameter of PAES (96 nm) was slightly larger than that of PAE (89 nm). TEM photo revealed that colloidal silica particles were dispersed uniformly around polyacrylate particles and that some of the colloidal silica particles were adsorbed on the surface of PAE particles. The data of crosslinking degree and FT-IR spectra confirmed that the chemical structure of the PAES changed to form Si–O–Si-polymer crosslinking networks during the film formation. AFM photos, contact angle for water, and XPS analysis showed that the polyacrylate/inorganic hybrid films with high silicon contents were formed by the co-solvent-mediated, sol–gel method and that the Si-based polymers were uniformly distributed on the surface of the dried films. TGA data demonstrated that the PAES films display much better thermal stability than the PAE counterpart.     

High-Performance Induction Motor Drive System Using a PWM Inverter

A high-performance speed control system for cage induction motors is described which utilizes a PWM inverter. The effects of primary current coincidence and machine constant variation on system characteristics such as response time, torque precision, and operating noise were investigated. Based on the results obtained, new control methods have been devised; one varies the gain of the current controller in proportion to the primary frequency, and a second compensates for the slip frequency by using the deviation between the flux reference value and the actual value. Effectiveness of the compensation methods was confirmed in tests.     

Breakdown Phenomena in Point-to-Point Gaps

Measurements with multiple techniques delineating the complete sequence of events from the primary streamer to the formation of the spark channel for relatively small point-to-point gaps are reported. The pulsed potential with 0.4 μs rise time and 1800 μs decay time was applied to the point-to-point gap, of which length was changed from 6 to 14 cm. The light pulses were observed by 5 photomultipliers as well as current and potential wave. It is shown that the spark channel can be materialized through the following three processes: 1) initial process, in which the primary, the secondary, and the tertiary streamers develop from both point electrodes into gap, and the ionizing wave bridges the gap; 2) intermediate process, in which the dark period proceeds with ion and electron movement if the applied potential is around the mean breakdown potential, or in the other case, the ``leader' develops from the anode with the help of ionizing waves; and 3) final process, in which the channel is highly ionized at first by the ionizing wave, then gas heating, to lead the formation of a spark channel. On the bases of the measurements of streamer speed and current, the ion and electron density were calculated. It is estimated that starting with the primary streamer with an electron density of 1012 cm-3, the electron density in the streamer channel is augmented by the ionizing wave up to 1012cm -3 when the gap is bridged by the ionizing wave.     

The dilute solution properties of maleic anhydride and maleic acid copolymers: 1. Light scattering, osmotic pressure and viscosity measurements

Dilute solution behaviour of poly(maleic anhydride-co-ethyl vinyl ether) and poly(maleic acid-co-ethyl vinyl ether) has been investigated by light scattering, osmotic pressure, and viscosity measurements. The molecular weights ($\text{M}\text{?}{}_{\mathrm{w}}$ and $\text{M}\text{?}{}_{\mathrm{n}}$), the second virial coefficients A₂, and the intrinsic viscosities [η] have been determined for three states of this copolymer: anhydride-form, H-form, and Na-salt independently. The constants in the Mark-Houwink relations were obtained for the above three states under different solvent conditions. The molecular weight of the anhydride-form is found to be higher than that of the acid-form or the Na-salt, suggesting the degradation in a process of hydrolysis. The second virial coefficient A₂ as well as the Mark-Houwink relation indicates that the anhydride-form and H-form behave as flexible polymer chains in good solvents. However, the polymer coil of Na-salt is highly expanded even at saturated NaCl concentration.     

Reduction and Sintering of a Nickel–Dispersed-Alumina Composite and Its Properties

High-density nickel–dispersed-alumina (Al₂O₃/nickel) composites with superior mechanical properties were obtained by the hydrogen reduction and the hot pressing of alumina–nickel oxide (Al₂O₃/NiO) mixed powders. The mixtures were prepared by using NiO or nickel nitrate (Ni(NO₃)₂· n H₂O) as a dispersion source of nickel metal. Microstructural investigations of the composite fabricated using nitrate powder revealed that fine nickel particles, } 100 nm in diameter, dispersed homogeneously at the matrix grain boundaries, forming the intergranular nanocomposite. High strength (.1 GPa) and high-temperature hardness were registered for the composite that contained a small amount of nickel dispersion. The ferromagnetic properties of nickel, such as high coercive force, were observed, because of the fine magnetic dispersions, which indicates a functional value of structural composites.