High Speed 3D Milling by Dry EDM

This paper describes the high speed EDM milling of 3D cavities using gas as the working fluid. In this new process, the molten workpiece material is removed and flushed out of the working gap with the help of high-pressure gas flow. The advantages or this technique are the remarkably small tool electrode wear and the significantly high material removal rate especially when oxygen gas is used due to the extremely strong oxidation of steel workpieces. Experiments showed that the material removal rate increases dramatically when the discharge power density on the wonting surface exceeds a certain threshold due to thermally activated chemical reaction between the gas and workpiece material. The maximum removal rate obtained was almost equal to that of high speed milling of quenched steel by a milling machine. The machining accuracy was considerably better when the gas was sucked through the pipe electrode than Jetted.     

Aquatic toxicity and biodegradability of advanced cationic surfactant APA-22 compatible with the aquatic environment

Cationic surfactant is a chemical substance used in hair conditioner, fabric softener and other household products. By investigating the relationship between the aquatic toxicity and the chemical structures of two types of mono alkyl cationic surfactants, alkyl trimethylammonium salts and alkyl dimethylamine salts, we have found that the C22 alkyl chain length is effective to reduce the toxicity. Besides, we have recognized that the amidopropyl functional group contributes to the enhanced biodegradability by investigating the biodegradation trend of (alkylamidopropyl)dimethylamine salt (alkyl chain length: C18). Based on these findings, we have developed mono alkyl cationic surfactant called APA-22, N-[3-(dimethylamino)propyl]docosanamide salt. APA-22 is formed by the C22 alkyl chain, amidopropyl functional group and di-methyltertiary amine group. We evaluated the aerobic and anaerobic biodegradability of APA-22 by two standard methods (OECD Test Guideline 301B and ECETOC technical document No.28) and found that this substance was degraded rapidly in both conditions. The toxicity to algae, invertebrate and fish of this substance are evaluated by using OECD Test Guideline 201, 202 and 203, respectively. All acute toxicity values are >1 mg/L, which indicates that environmental toxicity of this substance is relatively less toxic to aquatic organism. In addition, we estimated the biodegradation pathway of APA-22 and observed the complete disappearance of APA-22 and its intermediates during the test periods. Based on the environmental data provided above, we concluded that APA22 is more compatible with the aquatic environment compared to other cationic surfactants with mono long alkyl chain.     

Optical 3D profilometer for in-process measurement of microsurface based on phase retrieval technique

We have proposed an optical method that can be applied to in-process or in situ measurement of the microsurface profile. The present method is based on optically performed spectral analysis and the phase retrieval technique. Spectral information of a surface profile is obtained by measuring the Fraunhofer diffraction intensity. The phase retrieval technique is used to reconstruct the surface profile from the measured spectrum. We have developed an instrument on the basis of the general principles of the present method, and measured the surface of a reference standard having rectangular pockets 44 nm deep at intervals of 10 μm. The measured surface profile was in good agreement with the nominal dimensions of the specimen as well as the surface profile obtained by atomic force microscopy (AFM).     

Production of MAG of CLA in a solvent-free system at low temperature with <Emphasis Type="Italic">Candida rugosa</Emphasis> lipase

We attempted to produce MAG of CLA through lipase-catalyzed esterification of a FFA mixture containing CLA (referred to as FFA-CLA) with glycerol. Screening of lipases showed that MAG-CLA was produced efficiently at 5°C with Penicillium camembertii, Rhizopus oryzae, and Candida rugosa lipases. Among them, C. rugosa lipase was selected because the lipase is widely used as a catalyst for oils and fats processing. The reaction was conducted with agitation of a 300-g mixture of FFA-CLA/glycerol (1∶5, mol/mol), a 200-U/g mixture of C. rugosa lipase, and 2% water. When the reaction was conducted at 30°C, the esterification scarcely proceeded, owing to inhibition of the reaction by glycerol. But the reaction at 5°C eliminated the inhibition and produced MAG efficiently: The degree of esterification reached 93.8% after 58 h, and MAG content in the reaction mixture was 88.4 wt%. To reduce the reaction time, the reactor was connected with a vacuum pump after 24 h, and the reaction was continued with dehydration at 5 mm Hg. The degree of esterification reached 94.7% after 24 h of dehydration (48 h in total), and MAG content increased to 93.0 wt%. Candida rugosa lipase acted a little more strongly on cis-9, trans-11 CLA than on trans-10,cis-12 CLA, but the contents of the two isomers in MAG obtained from a 48-h reaction were the same as the contents in FFA-CLA.     

Skin Penetration of Fatty Acids from Soap Surfactants in Cleansers Dependent on Foam Bubble Size

Skin cleansers exhibiting less irritation are required. Although most skin cleansers are applied to the skin in a foam state, the amount of surfactant penetrating into the skin is measured in the solution state. Due to the fact that surfactant penetration causes skin irritation, liquid chromatography/mass spectrometry was used in this study to investigate, from the viewpoint of surfactant penetration, the correlation between foam characteristics and the condition of skin treated with foam. Results demonstrated that as the concentration of surfactant in water drainage from the foam decreased, the composition of surfactants in water drainage shifted to contain smaller amounts of longer-chain surfactants, whereas the bubble size of the foam became smaller, notwithstanding any change in compounds. When several bubble sizes of foam were added to the skin, it was confirmed that the amount of surfactant penetrating into the skin depends on the levels in the water drainage. The amount of surfactant penetrating into the skin increased with foam bubble size. It was thought that the surfactant at the gas–liquid interface cannot act freely, and thus surfactants in the water drainage tended to penetrate the skin. These results suggest that along with the type of surfactant, both foam morphology and the actual way in which the foam is produced are also important factors that need to be considered when designing milder cleansers.