A review of cryogenic cooling in machining processes

The cooling applications in machining operations play a very important role and many operations cannot be carried out efficiently without cooling. Application of a coolant in a cutting process can increase tool life and dimensional accuracy, decrease cutting temperatures, surface roughness and the amount of power consumed in a metal cutting process and thus improve the productivity. In this review, liquid nitrogen, as a cryogenic coolant, was investigated in detail in terms of application methods in material removal operations and its effects on cutting tool and workpiece material properties, cutting temperature, tool wear/life, surface roughness and dimensional deviation, friction and cutting forces. As a result, cryogenic cooling has been determined as one of the most favourable method for material cutting operations due to being capable of considerable improvement in tool life and surface finish through reduction in tool wear through control of machining temperature desirably at the cutting zone.     

Removal of Cd(II), Hg(II), and Pb(II) ions from aqueous solution using p(HEMA/chitosan) membranes

An interpenetration network (IPN) was synthesized from 2‐hydroxyethyl methacrylate (HEMA) and chitosan, p(HEMA/chitosan) via UV‐initiated photo‐polymerization. The selectivity to different heavy metal ions viz Cd(II), Pb(II), and Hg(II) to the IPN membrane has been investigated from aqueous solution using bare pHEMA membrane as a control system. Removal efficiency of metal ions from aqueous solution using the IPN membranes increased with increasing chitosan content and initial metal ions concentrations, and the equilibrium time was reached within 60 min. Adsorption of all the tested heavy metal ions on the IPN membranes was found to be pH dependent and maximum adsorption was obtained at pH 5.0. The maximum adsorption capacities of the IPN membrane for Cd(II), Pb(II), and Hg(II) were 0.063, 0.179, and 0.197 mmol/g membrane, respectively. The adsorption of the Cd(II), Hg(II), and Pb(II) metal ions on the bare pHEMA membrane was not significant. When the heavy metal ions were in competition, the amounts of adsorbed metal ions were found to be 0.035 mmol/g for Cd(II), 0.074 mmol/g for Hg(II), and 0.153 mmol/g for Pb(II), the IPN membrane is significantly selective for Pb(II) ions. The stability constants of IPN membrane–metal ions complexes were calculated by the method of Ruzic. The results obtained from the kinetics and isotherm studies showed that the experimental data for the removal of heavy metal ions were well described with the second‐order kinetic equations and the Langmuir isotherm model. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Application of the Box-Wilson experimental design method for the spherical oil agglomeration of coal

In this study, the Box-Wilson statistical experimental design method was employed to evaluate the effects of important variables such as bridging liquid (oil) concentration, salt (CaCl₂·2H₂O) concentration and stirring speed on the agglomeration of bituminous coal. Response function coefficients were determined by the regression analysis of experimental data and the predictions were found to be in good agreement with the experimental results. The optimum kerosene concentration, CaCl₂·2H₂O concentration and stirring speed were determined as 30 wt%, 1 M and 1683 rpm, respectively, when considering combustible recovery and ash content.In addition, contact angle and solution surface tension measurements were carried out to evaluate of agglomeration success with the contact angle values and surface tension values. The surface tension of CaCl₂ 2H₂O solutions and the average contact angle increased with increasing CaCl₂·2H₂O concentration.     

The study of MIG weldability of heat-treated aluminum alloys

In this article, Metal Inert Gas (MIG) weldability of commercially received and aged samples of 6061-T₆ and 7075-T₆₅₁ aluminum alloys was investigated. The welding joints were prepared in ten different combinations. Microstructure, microhardness, EDX, energy-dispersive spectroscopy (EDS), and X-ray diffraction (XRD) analyses were used in order to evaluate the effect of aged heat treatment on the performance of welded joints. In addition, the mechanical properties of welding joints were characterized using the tensile and microhardness tests. In conclusion, it was shown that prewelding aging heat treatment improves the mechanical properties of welding joints.     

Investigation of breakage behavior of different mineralogical and morphological characteristic pumices

The objective of this study is to analyze dry grinding behavior of four different pumices in terms of Bond grindability value, selection and breakage parameters values. For this purpose, firstly, Bond grindability test were made for four pumices. Then, eight different mono-size fractions for each of pumices were carried out between 1.7 and 0.106 mm formed by a \({\surd 2}\) sieve series, and ground batch wise in a laboratory ball mill for determination of breakage parameters. Finally, S _i and B _i,j equations were determined from the size distributions at different grinding times, and the model parameters (S _i , a _T , α, γ, β and \({\phi_{j}}\)) were compared for four different pumice samples.     

Performance of cryogenically treated M35 HSS drills in drilling of austenitic stainless steels

In this study, performance of cryogenically treated M35 high speed steel (HSS) twist drills in drilling of AISI 304 and 316 stainless steels was evaluated in terms of thrust force, surface roughness, tool wear, tool life, and chip formation. To present the differences in tool performance between untreated and treated drills, and machinability between AISI 304 SS and AISI 316 SS, a number of experiments were performed at different combinations of cutting speed, and feed rate. As the results of the conducted experiments, the treated drills showed better performance than untreated drills in terms of thrust force, surface roughness, and tool wear and tool life for both types of stainless steels. Tool lives of treated HSS drills in drilling of AISI 304 SS and AISI 316 SS improved 32% and 14%, respectively, when compared with untreated drills. Experimental results also showed that machinability of AISI 304 SS was harder than the machinability of AISI 316 SS.     

Prioritization methodology of dangerous substances for water quality monitoring with scarce data

Monitoring and control of dangerous substances discharged into receiving waters have attracted more attention lately. Since it is not possible to analyze every single substance, a prioritization methodology is needed for the selection of those to be monitored. Existing well-developed models require significant amount of data for reliable outcomes. This paper presents a methodology to prioritize the dangerous substances having adverse effects on freshwaters in Turkey, where data are scarce. Such a methodology will also serve as a solid model for other countries with limited background data. The adopted methodology enabled the elimination of chemicals to generate a candidate list composed of 608 substances among more than 5000 substances. Further screening and prioritization were conducted using different assessment methods (i.e., Total Hazard Value, Total Impact Value, Combined Monitoring-based, and Modelling-based Priority Setting) to obtain a proposed Final Candidate Specific Pollutants List of 150 dangerous substances. The proposed Candidate National Pollutant List of Turkey was established by combining 45 priority pollutants of the European Union with a list of candidate specific pollutants. According to the outcomes of this study, monitoring and controlling of 195 dangerous substances in freshwaters are recommended. Further detailed studies should be conducted in order to observe the actual levels of these dangerous substances in freshwaters followed by a review of the monitoring list accordingly. Moreover, further revisions might be required in the proposed list due to some possible versatile conditions in terms of sampling points (i.e., change in the location of industries).     

A new approach for rebalancing of U-lines with stochastic task times using ant colony optimisation algorithm

In real world, line balancing involves existing lines in existing factories and the line typically needs to be rebalanced rather than balanced. Rebalancing of a U-line can be defined as a changeover process from its initial configuration to a new configuration for a while due to the reasons such as demand variations, changes in product design and changes in task times, etc. This study defines U-line rebalancing problem with stochastic task times and proposes a solution procedure based on ant colony optimisation. The objective of the proposed algorithm is to minimise total cost of rebalancing which is the sum of task transposition costs, workstation opening/closing costs and operating costs of workstations for a particular planning horizon. A comprehensive experiment is conducted to generate problem instances and to compare rebalancing costs of U-lines by means of several factors. A total of 6600 rebalancing solutions are obtained and several comparisons are performed.     

Immobilization of laccase onto poly(glycidylmethacrylate) brush grafted poly(hydroxyethylmethacrylate) films: Enzymatic oxidation of phenolic compounds

Poly(hydroxyethylmethacrylate), p(HEMA) films were prepared via UV-initiated photo-polymerization. After activation of the hydroxyl groups of p(HEMA) by bromination, surface-initiated atom transfer radical polymerization (ATRP) of glycidylmethacrylate was conducted in dioxane/bipyridine mixture with CuBr as catalyst at 65 °C. The epoxy groups of the poly(glycidylmethacrylate) brushes were converted into amino groups with the reaction of ammonia. The modified p(HEMA-g-GMA)-NH₂ films were used as an ion-exchange support for the immobilization of laccase. The influence of pH and initial laccase concentration on the immobilization capacity of the p(HEMA-g-GMA)-NH₂ films has been investigated. The amount of immobilized laccase on the p(HEMA-g-GMA)-NH₂ films was determined as 139 μg/cm² films. The recovered activity of the immobilized laccase on the fibrous polymer grafted films was about 71% compared to free enzyme. The maximum activity (V_max) and Michealis constant (K_m) of laccase immobilized on the films, were found to be 15.4 U/mg and 23 mM, respectively. Finally, the immobilized laccase was operated in a batch system for enzymatic oxidation of phenol, p-chlorophenol and aniline.     

Catalytic graphitization and formation of macroporous-activated carbon nanofibers from salt-induced and H2S-treated polyacrylonitrile

We present here a facile method to produce macroporous-activated carbon nanofibers (AMP-CNFs) by post-treating electrospun cobalt(II) chloride (CoCl₂) containing polyacrylonitrile (PAN/CoCl₂) nanofibers with hydrogen sulfide (H₂S) followed by carbonization. A range of techniques including scanning and transmission electron microscopy, FTIR and Raman spectroscopy is used to examine and characterize the process. Because of the phase behavior between carbon and cobalt, cobalt particles are formed in the nanofibers, some of which leave the fibers during the heat treatment process leading to macroporous fibrous structures. The number of the macroporous increase significantly with increasing CoCl₂ concentration in the precursor H₂S-treated PAN/CoCl₂ nanofibers. The cobalt phase in the fibers also leads to catalytic graphitization of the carbon nanofibers. The produced AMP-CNFs may be a promising candidates in many applications including anode layer in lithium ion batteries, air and liquid purifiers in filters, as well as in biomedical applications.