Analytical models of composite material drilling

Drilling of composite material structures is widely used for aeronautical assemblies. When drilling, damage to the composite laminate is directly related to the cutter geometry and the cutting conditions. Delamination of the composite materials at the hole exit as directly related to the axial force (F _Z) of the cutter is considered to be the major such defect. To address this issue, an orthotropic analytical model is developed in order to calculate the critical force of delamination during drilling and a number of hypotheses for loading are proposed. This critical axial load is related to the delamination conditions (propagation of cracks in the last layers) and the mechanical characteristics of the composite material machined. A numerical model is also drawn up to allow for numerical validation of the analytical approach. A comparison between these analytical and numerical modellings and experimental results from quasi-static punch tests led to the choice of the loading hypothesis closest to the experimental conditions. The selection of corresponding load permits to model the drilling critical thrust force on delamination and then to optimise the cutting conditions. The dimensions and geometrical shape of the cutter are of considerable importance when it comes to choosing this load. The present article focuses on the case of the twist drill, which is commonly used to drill thick plates. However, this work can be adapted to different cutter geometries.     

Inductive modeling of lithium-ion cells

Sandia National Laboratories has conducted a sequence of studies on the performance of lithium ion and other types of electrochemical cells using inductive models. The objectives of some of these investigations are: (1) to develop procedures to rapidly determine performance degradation rates while these cells undergo life tests; (2) to model cell voltage and capacity in order to simulate cell output under variable load and temperature conditions; (3) to model rechargeable battery degradation under conditions of cyclic charge/discharge, and many others. Among the uses for the models are: (1) to enable efficient predictions of battery life; (2) to characterize system behavior.

Inductive models seek to characterize system behavior using experimentally or analytically obtained data in an efficient and robust framework that does not require phenomenological development. There are certain advantages to this. Among these advantages is the ability to avoid making measurements of hard to determine physical parameters or having to understand cell processes sufficiently to write mathematical functions describing their behavior. We have used artificial neural networks (ANNs) for inductive modeling, along with ancillary mathematical tools to improve their accuracy.

This paper summarizes efforts to use inductive tools for cell and battery modeling. Examples of numerical results are presented.     

French developments in the ultrasonic examination of pressure vessels

In 1985, 34 Pressurized Water Reactors (PWRs) were already in service in France and 21 were being constructed. The manufacturer (Framatome) and the owner (Electricité de France, EDF) have consequently gained great experience in the ultrasonic examination of the various components and particularly of the reactor vessel.

The development work initiated concerns:

• —the improvement of the knowledge of methods used;

• —the beginning of automation in fabrication control;

• —the continuation of the technical implementation of the signal and image processing.

At the fabrication stage, work was carried out to demonstrate the total adequacy of those examinations required by the RCCM Code.

In addition, Framatome is developing the automation of ultrasonic inspection in shop.

Inservice inspection of the vessel is carried out with ‘MIS’ inspection equipment.

Data analysis is improved by special software allowing the performance of different types of UT indications to be presented.

Diffraction echoes from focused probes are used to size underclad defects on reactor nozzles.     

Synthesis and magnetic properties of an iron 1,2-bisthienyl perfluorocyclopentene photochromic coordination compound

The coordination compound Fe(BM-4-PTP)₂(NCS)₂⋅2MeOH (1) including the photoisomerizable ligand BM-4-PTP (1,2-bis(2′-methyl-5′-(pyrid-4″-yl)thien-3′-yl)perfluorocyclopentene) was obtained as an orange powder. The powder turns blue upon photocyclization of the 1,2-bisthienyl photochromic ligand induced by UV light irradiation at room temperature. Photocycloreversion is obtained by visible light irradiation of the material in the solid state. The orange and blue powders were investigated over the temperature range (5-293 K) and pressure range (1 bar-12 kbar) by magnetic susceptibility measurements and variable temperature ⁵⁷Fe Mössbauer spectroscopy. The photo-induced colour change is accompanied by a distinct magnetic variation at room temperature. Potentialities of this functional optical material for display and data recording are introduced.     

Study on the transformer equivalent circuit of eddy current nondestructive evaluation

The modeling of a practical configuration of nondestructive evaluation (NDE) by eddy currents (EC) generally requires extended analytical or numerical developments. This is a drawback to any understanding of the EC NDE principle and of its basic features. Nevertheless, it is possible to exploit a simple equivalent circuit based on an analogy with the operation of an electrical transformer. In this model the EC sensor constitutes the primary of the transformer whereas the evaluated conductive plate forms the transformer secondary and its electrical load. In this paper, thanks to the transformer analogy, the author obtains a simple analytical expression of the impedance of the EC sensor by using a distributed constant representation of the evaluated plate. This expression allows to exhibit some fundamental features of the EC NDE method.     

Visualizing program dependencies: An experimental study

This paper addresses the problem of visualizing program dependencies (i.e. entities and their relations). A code visualization tool that maintains a repository of structural and functional dependencies for C programs is described. Visualization of such dependencies is accomplished by using a presentation model which combines data and control flow information. Moreover, transformation mechanisms and partitioning techniques used by the tool provide the means for managing large graphical representations. The quantitative results from an experimental study using this tool indicate that the productivity of its users was increased and that the quality of changes made during a program modification exercise was improved. Furthermore, the qualitative results have shown that its presentation model, transformation mechanisms and partitioning techniques constitute a promising platform for the comprehension and maintenance of C programs. Finally, the outcome of an empirical evaluation of the tool and the enhancement of its functionality and user interface are also discussed in this paper.     

High prevalence of antibodies to Mycoplasma penetrans in human immunodeficiency virus-seronegative and -seropositive populations in Brazzaville, Congo

In industrialized countries, the prevalence of antibodies to Mycoplasma penetrans is higher among human immunodeficiency virus (HIV)-seropositive homosexuals than other HIV-seropositive and HIV-seronegative groups. In an African heterosexual population, we found a higher prevalence of M. penetrans antibodies in HIV-seronegative blood donors (15.5%) than in France (0.9%) or the United States (0.3%) and a prevalence of 13.4% in HIV-seropositive individuals. HIV-seropositive individuals with less than 5% CD4 cells had a higher prevalence of M. penetrans antibodies than individuals with 5% or more CD4 cells (25.0 versus 8.5%).     

First hydride free GaInP/GaAs carbon doped HBT grown by CBE usingDMAAs and TBP

A current gain of 120, for a base sheet resistance of 400 Ω/□, is reported in a carbon doped base heterojunction bipolar transistor grown by chemical beam epitaxy (CBE) without hydride sources. This result is to the authors' knowledge, the best obtained with hydride free CBE for this device     

Anisotropy of hygrothermal damage in fiber/polymer composites: Effective elasticity measures and estimates

Measured elasticity moduli of a highly (68%) glass-fiber reinforced epoxy matrix for different amounts of fiber/matrix interface weakening and debonding, due to different hygrothermal ageing stages, are compared to estimated ones. Ultrasonic measurements provide seven of the nine elasticity moduli of the orthotropic material samples, including all the moduli significantly affected by damage. Theoretical estimates combine homogenization modeling techniques and Finite Element (FE) calculations, the latter when the effect of observed partial debonding on effective moduli is to be specified. These estimates are performed under different assumptions for the composite structure, with special attention to the existence of a fiber–matrix interphase. Analytical comparisons for the undamaged composite establish that matching US measurements with estimates cannot be obtained, regardless of the chosen model, without the assumption of an interphase layer of modified resin coating the fibers. This coating resin, when in relevant concentration with regard to literature data about fiber coating thickness, typically conserves the epoxy moduli transversally to the fiber orientation, while, in the fiber direction its moduli approach those of the fibers. The comparison of the US measurements on damaged samples to FE calculations assuming progressive one-directional debonding shows that most of the composite stiffness loss can preferentially be due to an initial interphase weakening, while the fiber/matrix debonding seems more likely delayed to long H-ageing times. This is consistent with physical interpretation of damage by water pooling through silane bridges bonding epoxy to glass. The calculations also provide the effective stiffness, at different damage stages, of the “Undamaged Equivalent Inhomogeneity” for this damaged inclusion type.