The structure of model coatings: latex-bound plastic pigment coatings

The immobilization and consolidation of model coatings based on monodisperse polystyrene (plastic pigment) and S/B latexes of known particle sizes were studied in terms of their packing volumes and the extent of latex shrinkage, which was found to increase with increasing pigment volume up to the critical pigment volume concentration (CPVC). The maximum latex shrinkage was estimated from the CPVC. Then, the porosity of model coatings was calculated based on three proposed latex shrinkage models: maximum, minimum, and linearly decreasing latex shrinkage. The number of pores and the average equivalent spherical pore diameters were subsequently calculated. The opacity and gloss of model coatings on polyester films were measured and their porosity was also determined by a simple coat weight-thickness method. The CPVC values determined by the opacity, gloss, and porosity versus PVC relationships, respectively, agreed very well with each other. The CPVCs determined by the opacity and porosity versus PVC curves were identical. The comparison between the theoretically calculated and experimental porosity values showed that the linearly decreasing value between the maximum and minimum latex shrinkage would best fit the experimental porosity data. The effect of plastic pigment particle size on the optical properties and porosity of model coatings was also studied and it was observed that the coating opacity and porosity increased with increasing plastic pigment particle size, but the gloss decreased. Additionally, a minimum crack-free temperature (MCFT) of latex-bound coatings was proposed to better predict the behaviors of latexes as pigment binders. The wet state of model coating dispersions, the surfaces of consolidated model coatings, and their internal structure were examined by both electron and atomic force microscopy, and their micrographs were found to be consistent with our immobilization and consolidation models.     

Moisture Distribution and Dewatering Efficiency for Wet Materials

This review paper summarizes current research efforts toward a comprehensive view of wet material dewatering, considering the binding energy as the strength to hold water, and rupture energy given to remove moisture from materials.     

Antimicrobial protection of cotton and cotton/polyester fabrics by radiation and thermal treatments. I. Effect of ZnO formulation on the mechanical and dyeing properties

Cotton and cotton/polyester fabrics were treated against microbial attack by applying a formulation based essentially on ZnO under high‐energy radiation and thermal curing. To achieve the homogeneity and the reactivity of the treating formulation, a binder (Impron MTP) and a dispersing agent (Setamol WS) were used with ZnO. The antimicrobial property of the fabrics was evaluated, in terms of mechanical properties, by a soil burial test. Moreover, the effect of antimicrobial finishing on the dyeing properties in terms of color strength was investigated. It was found that the best composition that affords the best antimicrobial protection to cotton fabrics contains 2% ZnO, 2% binder, and 1% dispersing agents. For the cotton/polyester blend, the best results were achieved at the same conditions except the ZnO was 1%. It was found that the treatment under the effect of electron‐beam irradiation is better than that of gamma irradiation and thermal curing. The results showed that when the finishing process was carried out before dyeing with a reactive dye, it affects the color strength rather than performing the finishing after the dyeing process. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1129–1137, 2003     

Dynamics of the wet-end section in paper mills

A model representing the wet-end section of a paper mill has been developed to characterize its dynamic behavior during the grade change. The model is based on the mass balance relationships written for the simplified wetend white water network. From the linearization of the dynamic model, higher-order Laplace transfer functions were obtained followed by the reduction procedure to give simple lower-order models in the form of 1^st-order or 2^nd-order plus dead times. The dynamic response of the wet-end is influenced both by the white water volume and by the level of wire retention. Effects of key manipulated variables such as the thick stock flow rate, the ash flow rate and the retention aid flow rate on the major controlled variables were analyzed by numerical simulations. The simple dynamic model developed in the present study can be effectively used in the operation and control. This paper is dedicated to Professor Se Ki Moon on the occasion of his retirement from Hanyang University.     

Synthesis and thermal properties of block copolyetheresters with poly(pentamethylene p,p′-bibenzoate) segments

The block copolyetheresters with hard segments of poly(pentamethylene p,p-bibenzoate) and soft segments of poly (tetramethylene ether) were prepared by melt polycondensation of dimethyl-p,p-bibenzoate, 1,5-pentanediol and poly (tetramethyene ether) glycol (PTMEG) with molecular weights of 650, 1000 and 2000. The results by NMR indicate that the polymer composition is determined by the charge molar ratio (x) of PTMEG to dimethyl-p,p-bibenzoate. The thermal transitions of the block copolyetheresters were investigated by DSC in combination with X-ray diffraction and polarized microscopy. Some block copolyetheresters exhibit a monotropic smectic phase due to the presence of the poly (pentamethylene p,p-bibenzoate) segments. As the molar content of PTMEG increases, the average sequence length of the polyester segments decreases, the isotropic-smectic transition temperature and the smectic order decrease accordingly. When x is as high as 0.3, the block copolyetheresters exhibit no liquid crystallinity.     

Preparation of ketoprofen‐loaded high‐molecular‐weight poly(vinyl alcohol) gels

High‐molecular‐weight atactic poly(vinyl alcohol) (a‐PVA) gels loaded with (R,S)‐2‐(3‐benzoylphenyl)propionic acid (ketoprofen) were prepared from 5, 6, 7, and 8 g/dL solutions of a‐PVA with a number‐average degree of polymerization of 4000 in an ethylene glycol/water mixture with an aging method to identify the effect of the initial polymer concentration on the swelling behavior, morphology, and thermal properties of a‐PVA gels. Then, the release behavior of ketoprofen from a‐PVA gels was investigated. As the polymer concentration decreased, the ability for network formation decreased, and the degree of swelling of the a‐PVA gels increased. In addition, the enthalpy increased with an increase in the a‐PVA concentration, but the melting temperatures of the gels prepared at different initial polymer concentrations were the same; this indicated that tighter gel networks would be formed by a higher polymer chain density. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Rheological properties of ethylcellulose latex

Because of their large specific surface area, aqueous‐based pseudolatex systems of ethylcellulose can absorb large amounts of drugs. In addition, the stability of polymeric particles in biological fluids delays the release of the drug as in controlled drug delivery systems. The aim of the present study was to characterize the rheological properties of latex particles as a measure of their colloidal stability. Here, we report the effect of three variables: pH, electrolyte concentration, and temperature. The rheograms clearly show that the polymer suspensions displayed Bingham plastic behavior. Internal structuring of the latex was greatest at acid and natural pH values, particularly at the highest ionic strength. In acid solutions, only temperature appeared to play a fundamental role; both the shear stress corresponding to the onset of nonlinear viscoelasticity and the elastic modulus at all frequencies were higher at 37°C than those at room temperature. This is assumed to be a consequence of deformation of the polymer particles upon heating. The effect of ionic strength was noticeable only at the natural pH (pH ? 6.5). At high concentrations of sodium chloride, the particles aggregated because of the decrease in double layer repulsion, and as a result, the latex became structured and its elastic modulus subsequently increased. Interestingly, when the temperature was increased further, this structure presumably broke, down, at least partially, and the storage modulus was reduced. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 847–851, 2006     

High PVC film‐forming composite latex particles via miniemulsification,part 1: Preparation

Miniemulsification technology was used to encapsulate TiO₂ particles inside a styrene/n‐butyl acrylate copolymer with high loading levels (11 to 70% PVC (pigment volume concentration)). In this approach, a St/BA copolymer dissolved in toluene in the presence of a costabilizer (hexadecane) was mixed with a dispersion of TiO₂ particles in toluene and sonified, and then emulsified in an aqueous surfactant solution by sonification. The effect of sonification time on both the dispersibility of the TiO₂ particles in the presence of the copolymer and hexadecane and on the encapsulated particle size was investigated. Particle size analysis by dynamic light scattering showed that these composite latexes are quite stable. It was also found that as the TiO₂ loading increased from 11 to 43% PVC, the particle size of the TiO₂ dispersion decreased while the polymer‐encapsulated TiO₂ particle size increased. The effect of surfactant concentration (sodium lauryl sulfate, SLS) on the encapsulated particle size was investigated using four different SLS concentrations in the 11% PVC system. The results showed that as the SLS concentration increased the particle size decreased, as expected. Also it was found that the minimum surfactant concentration that gives stable encapsulated TiO₂ particles is above 10 mM SLS. The role of HD in the recipe was studied for an artificial latex containing no TiO₂ and one prepared at 11% PVC, in terms of particle size before and after solvent stripping, and its effect on the T_g. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 4504–4516, 2006     

Water sorption of poly(vinyl alcohol)/ poly(diallyldimethylammonium chloride) interpenetrating polymer network hydrogels

Temperature‐responsive interpenetrating polymer network (IPN) hydrogels constructed with poly(vinyl alcohol) and poly(diallyldimethylammonium chloride) using the sequential IPN method were studied. The characteristics of IPN hydrogels were investigated using the dynamic vapor sorption system. IPN hydrogels exhibited a relatively high sorption ratio, 180–360% at room temperature. The sorption ratio of hydrogels depended on temperature. Diffusion coefficients were calculated according to the Fickian Law at several temperatures. The apparent activation energy was 5.43 kJ mol^?1, which corresponds to typical diffusion processes. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1389–1392, 2003     

Development of refinery scheduling system using mixed integer programming and expert system

This paper presents a hybrid refinery scheduling system combining mathematical programming model and expert system. Mixed-integer linear programming models for crude oil movement between units are merged into the expert system that is for qualitative issues concerning crude vessel unloading operations. The target problem ranging from the crude unloading to the crude charging to distillation towers is decomposed into several module problems for efficiency. Compared with existing scheduling approaches for oil movement, the proposed hybrid refinery scheduling system is very effective in dealing with timing decisions involving vessel unloading operations due to the advantages of an expert system. Since the proposed scheduling system can generate solutions so fast, it is expected to play a key role in the real processes. This paper is dedicated to Professor Wha Young Lee on the occasion of his retirement from Seoul National University.