Simultaneous Internal Oxidation and Nitridation of Ni–Cr–Al Alloys

A series of Ni–Cr–Al alloys was subjected to thermal cycling to 1100°C in air for up to 260 1-hr cycles. All alloys exhibited poor corrosion resistance. Repeated scale spallation led to subsurface alloy depletion in aluminum and, to a lesser extent, chromium. This caused transformation of the prior alloy three-phase structures (-Cr+-NiAl+-Ni) to single-phase -nickel solution. Destruction of the external scale allowed gas access to this metal, which was able to dissolve both oxygen and nitrogen. Inward diffusion of the two oxidants led to development of a complex internal-precipitation zone: Al₂O₃ and Cr₂O₃ beneath the surface, followed by Al₂O₃, then AlN, then AlN+Cr₂N, and, finally, AlN alone in the deepest region. This distribution is shown to reflect the relative stabilities of the precipitates and the higher permeability of nitrogen. Diffusion-controlled kinetics were in effect initially, but mechanical damage to the internal-precipitation zone led to more rapid gas access and approximately linear kinetics in the long term.     

Investigation of micro-EDM material removal characteristics using single RC-pulse discharges

Similar to EDM, in micro-EDM, intense heat is generated between the workpiece and tool electrode by the discharge through a dielectric medium to result in the formation of a microcrater that is much smaller in size. In this study, a single-spark generator has been developed to study the erosion characteristics from the microcrater size. Using a simple heat transfer model, the efficiency at different discharge condition is also deduced. It is found that at lower-energy (<50 μJ) discharges, the energy required to remove the unit volume of material, defined as the specific energy, is found to be much less than that at higher-energy discharges. Additionally, the ratio of the standard deviation to the measured microcrater size is found to be lower at lower discharge energy, indicating greater consistency in shape and size when the discharge occurs at lower energy. The fundamental erosion mechanism of material is discussed by considering melting and evaporation phenomena using theoretical modeling. The average efficiency of erosion, when estimated to be due primarily to melting or evaporation alone, is found to be up to an order of magnitude higher at lower-energy discharges than that at higher-energy discharges.     

Oxidation of Si-based ceramics in the presence of alkali halide vapors

Nonoxide silicon-based ceramics owe their oxidation resistance to the formation of a thin silica film that separates the ceramic from oxidizing environments. This silica film can be fluxed by alkali oxides to form low-melting alkali silicate corrosion products that do not provide protection. Alkali chlorides and other halides have sufficiently high vapor pressures that silica fluxing can occur without the formation of a condensed halide salt. The rates of oxidation of Si, SiC, and Si₃N₄ are influenced by the composition of gas mixtures containing these species.     

Fatigue crack growth behavior of laser-processed 304 stainless steel in air and gaseous hydrogen

Fatigue crack growth test was performed to evaluate fatigue behavior of 304 stainless steel specimens with or without laser processing (welding and surface treatment) in air and gaseous hydrogen. As the crack propagation normal to the laser welding or scan direction, the laser-processed specimens exhibited a higher resistance to crack growth in the low stress intensity factor range (ΔK) than the as-received steel plates regardless of testing environments. However, the marked retardation of crack growth behavior vanished for welded specimens subjected to a 850 °C/h stress relief treatment or with a shorter distance from notch tip to the weld centerline in the test.Fatigue-fractured appearance of the steel plate tested in air was composed of mainly transgranular fatigue fracture and some flat facets, along with a small amount of intergranular fracture. While quasi-cleavage fracture and few twin boundary separations were observed for the same specimen in hydrogen. On the other hand, the lower crack growth rate of laser-processed specimens in both air and hydrogen was accompanied with rubbed areas on the fracture surfaces. It was found that the extent of quasi-cleavage fracture was related to the formation of strain-induced martensite, which would contribute to an increased fatigue crack growth rate of all specimens in gaseous hydrogen.     

The preparation of tantalum powder using a MR-EMR combination process

In the conventional metallothermic reduction (MR) process used to obtain tantalum powder in batch-type operation, it is difficult to control the morphology and location of the tantalum deposits. In contrast, an electronically mediated reaction (EMR) process is capable of overcoming this difficulty. It has the advantage of being a continuous process, but has the disadvantage of a poor reduction yield. A process known as the MR-EMR combination process is able to overcome the shortcomings of the MR and EMR processes. In this study, an MR-EMR combination process is applied to the production of tantalum powder via sodium reduction of K₂TaF₇. In the MR-EMR combination process, the total charge passed through an external circuit and the average particle size (FSSS) increase as the reduction temperature increases. In addition, the proportion of fine particles (−325 mesh) decreases as the reduction temperature increasess. The tantalum yield improved from 65 to 74% as the reduction temperature increased. Taking into account the charge, impurities, morphology, particle size and yield, a reduction temperature of 1123 K was found to be optimum for the MR-EMR combination process.     

Microstructure and mechanical property of irradiated Zr−2.5Nb pressure tube in Wolsong unit-1

With the aim of assessing the degradation of Zr−2.5Nb pressure tubes operating in the Wolsong unit-1 nuclear power plant, characterization tests are being conducted on irradiated Zr−2.5Nb tubes removed after 10-year operation. The examined tube had been exposed to temperatures ranging from 264 to 306°C and a neutron fluence of 8.9×10²¹ n/cm² (E>1 MeV) at the maximum. Tensile tests were carried out at temperatures ranging from RT to 300°C. The density of a-type and c-type dislocations was examined on the irradiated Zr-2.5Nb tube using a transmission electron microscope. Neutron irradiation up to 8.9×10²¹ n/cm² (E>1 MeV) yielded an increase in a-type dislocation density of the Zr−2.5Nb pressure tube to 7.5×10¹⁴ m⁻², which was highest at the inlet of the tube exposed to the low temperature of 275°C. In contranst, the c-component dislocation density did not change with irradiation, keeping an initial dislocation density of 0.8×10¹⁴ m⁻² over the whole length of the tube. As expected, the neutron irradiation increased mechanical strength by about 17–26% in the transverse direction and by 34–39% in the longitudinal direction compared to that of the unirradiated tube at 300°C. The change in the mechanical properties with irradiation is discussed in association with the microstructural change as a function of temperature and neutron fluence.     

Biofilm Responses to Flow Regulation by Dams in Mediterranean Rivers

Dams regulate downstream hydrology and modify water quality, which in turn can impinge on the biota, especially in rivers naturally subject to large hydrological variability, such as those under Mediterranean climate. The effect of dams on biofilms was analysed in three tributaries (Cinca, Siurana and Montsant) of the Ebro River (NE Spain). We hypothesized that flow regulation would lead to lower spatial variability of biofilms on the streambed and to a decrease in their metabolic rate per unit biomass, especially during low flow periods. Biofilm characteristics were studied in five transects evenly spaced along river reaches upstream (control) and downstream (impact) of dams in each river, along with riverbed granulometry, hydraulics and water chemistry. Chlorophyll‐a, respiratory activity, photosynthetic capacity and efficiency, and extracellular enzymatic activities (β‐d ‐glucosidase, alkaline phosphatase and leucine‐amino‐peptidase) of epilithic biofilms were measured in different seasons. Spatial variability of chemical and biological variables was reduced downstream of the dams. Chlorophyll‐a concentration, photosynthetic efficiency and respiration capacity were higher in impact than in control reaches, but generally, low inorganic phosphorus concentrations resulted in comparable phosphatase activities downstream and upstream of dams. On the other hand, β‐d ‐glucosidase and leucine‐amino‐peptidase activities were higher at impact reaches. Biofilms were thicker and metabolically more active at the impact reaches, with higher ability to transform dissolved organic matter. Overall, results from this study provide evidence that dams can largely affect the structure and activity of river biofilms, with foreseeable important consequences for river ecosystem functioning. Copyright © 2014 John Wiley & Sons, Ltd.     

Development of Habitat Suitability Criteria and In‐Stream Habitat Assessment for the Benthic Cyanobacteria Phormidium

Global demand for freshwater has led to unprecedented levels of water abstraction from riverine systems. This has resulted in large alterations in natural river flows. The deleterious impacts of reduced flows on fish and macroinvertebrate abundances have been thoroughly investigated; in contrast, there is a limited understanding of the potential for changes in the abundance of nuisance benthic algal/cyanobacterial blooms. In New Zealand, Phormidium sp. blooms are common in numerous rivers during summer low flows. In this study, an in‐stream habitat assessment is used to examine the relationship between Phormidium habitat availability and reducing flows. Over 650 observations of Phormidium mats, from seven sites (Hutt River, lower North Island, New Zealand), were used to construct habitat suitability curves for depth, velocity and substrate. Preference curves were fitted using both the ‘forage ratio’ and ‘quantile regression’ methods. Phormidium growth, observed at all seven sites, increased significantly from upstream (uppermost site, 5.2% mat cover) to downstream (63.5%). The habitat suitability curves revealed Phormidium had a large tolerance to velocity, depth and substrate type. Consequently, decreases in flow had only negligible effects on available Phormidium habitat. During periods of stable flow, Phormidium abundance positively correlated with increased nitrogen concentrations, potentially explaining the large variation in Phormidium cover from upstream to downstream. Quantile regression generated habitat suitability criteria were a more accurate predictor of available Phormidium habitat than the forage ratio criteria. Copyright © 2013 John Wiley & Sons, Ltd.     

Memory leak detection in Plumbr

Platforms with automatic memory management, such as the JVM, are usually considered free of memory leaks. However, memory leaks can happen in such environments, as the garbage collector cannot free objects, which are not used by the application anymore, but are still referenced. Such unused objects can eventually fill up the heap and crash the application. Although this problem has been studied extensively, nevertheless, there are still many rooms for improvement in this area. This paper describes the statistical approach for memory leak detection, as an alternative, along with a commercial tool, Plumbr, which is based on the method. The tool is later analyzed with three case studies of real applications and in the process also analyzes strengths and weaknesses of the statistical approach for memory leak detection. Copyright © 2014 John Wiley & Sons, Ltd.