Performance improvement of induction motor speed sensor‐less vector control system using an adaptive observer with an estimated flux feedback in low‐speed range

Because of various errors caused by the dead time of an inverter, temperature variation of resistances, and so on, speed estimation error is inevitable in speed sensor‐less vector control of an induction motor. In particular, the speed control loop becomes unstable at near‐zero frequencies. In order to solve these problems, this paper proposes a novel design of an adaptive observer for speed estimation. By adding a feedback loop of the error between the estimated flux and the flux command, the sensitivity of speed estimation and primary resistance identification is improved. The proposed system is analyzed and appropriate feedback gains are derived. Experimental results showed good performance in the low‐speed range. © 2009 Wiley Periodicals, Inc. Electr Eng Jpn, 169(3): 33–46, 2009; Published online in Wiley InterScience ( www.interscience. wiley.com ). DOI 10.1002/eej.20909     

Chemoenzymatic synthesis of amylose-grafted polyacetylenes

Summary This paper reports chemoenzymatic synthesis of amylose-grafted polyacetylenes according to the following reaction manners. Polymerization of a N-propargylamide monomer having a maltooligosacchairde chain was firstly carried out using a water-soluble Rh-catalyst in water, giving maltooligosaccharide-grafted polyacetylene. The ¹H NMR spectrum of the product supported the structure of the desired polyacetylene. Then, the enzymatic chain-elongation from the oligosaccharides of the polymer was performed using glucose-1-phosphate catalyzed by phosphorylase to give the polyacetylene having amylose side-chains. Furthermore, copolymerization of the monomer with the other N-propargylamide monomer was performed under the conditions similar to those of homopolymerization. The phosphorylase-catalyzed enzymatic chain-elongation of the copolymer was also carried out. The DLS measurement of the amylose-grafted polyacetylenes in alkaline solution was conducted.     

N‐Heterocyclic Carbene‐Catalyzed Benzoin Strategy for Divergent Synthesis of Cyclitol Derivatives from Alditols

A divergent synthesis of cyclitol derivatives has been developed utilizing an N‐heterocyclic carbene‐catalyzed benzoin‐type cyclization of C₂‐symmetrical dialdoses. The resulting inososes are versatile intermediates, which are readily converted into not only inositols but also amino‐, deoxy‐, O‐methyl‐ and C‐methyl‐inositols.

     

Full penetration welding of thick high tensile strength steel plate with high-power disk laser in low vacuum

This study was undertaken in order to investigate the effect of reduced ambient pressure from an atmospheric pressure (101 kPa) to 0.1 kPa on one-pass full penetration welding of thick high-tensile strength steel plate of 23 mm thickness. A 16 kW disk laser of 1030 nm in wavelength was employed to weld HT980 grade plates at the speed of 5–25 mm/s. In partial penetration welding, it was revealed that humping phenomena occurred easily. Full penetration welding of the high-tensile strength steel plates could not be achieved at 101 kPa. On the other hand, full penetration welding was obtained at the welding speed of less than 20 mm/s at the pressure of less than 10 kPa. Especially, at 0.1 kPa, and 17 and 20 mm/s, sound weld joints without defects were obtained. According to the observation results of a keyhole inlet and a surface molten pool during welding with a high-speed video camera, the melt in front of a keyhole was smaller and the behaviour of a keyhole and a plume was much more stable at 0.1 kPa than at 101 kPa. Moreover, in the full penetration welding, spattering was suppressed under the proper conditions. Such phenomena became more stable in fast welding. It was revealed in laser welding of thick high-tensile strength steel plates that the formation of narrow I-shaped weld beads by achieving full-penetration welding in low vacuum was essential for the production of sound welds without defect.     

Measurement of Interfacial Fracture Toughness of Surface Coatings Using Pulsed-Laser-Induced Ultrasonic Waves

This research develops a new technique for the measurement of interfacial fracture toughness of films/surface coatings using laser-induced ultrasonic waves. Using pulsed laser ablation on the bottom substrate surface, strong stress waves are generated leading to interfacial fractures and coating delamination. Simultaneously, a laser ultrasonic interferometer is used to measure the normal (out-of-plane) displacement of the top surface coating in order to detect coating delamination in a non-destructive manner. We can thus determine the critical laser energy for delamination, yielding the critical stress (that is, the interfacial strength). Subsequently, to examine the interfacial fracture toughness, additional pulsed laser irradiation is applied to a pre-delaminated specimen to show that the delamination area expands. This type of interfacial crack growth can be visualized using laser ultrasonic scanning. Furthermore, the calculation of elastic wave propagation was carried out using a finite-difference time-domain method) in order to accurately estimate the interfacial stress field. In this calculation, the stress distribution around the initial delamination is calculated to obtain the stress intensity factor. Based on the experimental and computational results, interfacial fracture toughness can be quantitatively evaluated. Since this technique relies on a two-laser system in a non-contact approach, it may be useful for a quantitative evaluation of adhesion/bonding quality (including both interfacial fracture strength and toughness) in various environments.     

Efficient phenol removal of wastewater from phenolic resin plants using crosslinked cyclodextrin particles

Removal of phenolic compounds from a raw industrial wastewater from phenolic resin processing, of which the components are phenol (8.9 wt%), m‐ and p‐cresols (0.33 wt%), and xylenols (0.044 wt%), was carried out by using crosslinked cyclodextrin particles as a sorbent. A series of sorbents was prepared by varying the combination of cyclodextrin (CyD), β‐CyD, γ‐CyD, Mix‐CyD (α‐CyD:β‐CyD:γ‐CyD:dextrin = 30:10:10:50 wt/wt), the crosslinker, hexamethylene diisocyanate (HDI) or toluene‐2,6‐diisocyanate, and their molar ratio in the reaction batch. The removal of the phenolic compounds from raw industrial wastewater was an instantaneous process and was completed within about 5 min. The best removal efficiency was obtained by the crosslinked β‐CyD with HDI in a 1:8 molar ratio or the crosslinked Mix‐CyD with HDI, also in a 1:8 molar ratio. The prepared sorbents were efficiently regenerated by elution of the adsorbed phenols from the crosslinked polymers with methanol. Copyright © 2006 Society of Chemical Industry     

Insulation properties of a CO2/N2 50% SF6 gas mixture in a nonuniform field

This paper describes partial discharge (PD) inception and breakdown voltage characteristics of a CO₂/N₂/SF₆ gas mixture in a nonuniform field. These voltage characteristics were investigated with ac high voltage by changing the mixture rate of each gas of CO₂, N₂, and SF₆ gas and the gas pressure from 0.1 MPa to 0.6 MPa. It was found that adding a small amount of CO₂ gas into a N₂/SF₆ mixture causes a drastic increase in the breakdown voltage. For instance, when the mixture rate of SF₆ in N₂/SF₆ gas mixture is 50%, with the addition of 1% CO₂ the maximum breakdown voltage becomes 1.31 and 1.15 times higher than that of a 50% N₂/50% SF₆ gas mixture and pure SF₆ gas, respectively. Moreover, those voltage characteristics of a CO₂/N₂/SF₆ gas mixture were also investigated by changing the electric field utilization factor as well as by applying positive and negative standard lightning impulse voltages in order to discuss the corona stabilization effect, which seems to be one reason for the drastic increase in the breakdown voltage. These results and breakdown mechanism of the CO₂/N₂/SF₆ gas mixture are discussed on the basis of the corona stabilization effect and the dissociation energies of the component gases by observing PD light images, PD light intensities through a blue and red filter, and PD current waveforms. © 2002 Wiley Periodicals, Inc. Electr Eng Jpn, 140(3): 34–43, 2002; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/eej.10019     

Skin Penetration of Fatty Acids from Soap Surfactants in Cleansers Dependent on Foam Bubble Size

Skin cleansers exhibiting less irritation are required. Although most skin cleansers are applied to the skin in a foam state, the amount of surfactant penetrating into the skin is measured in the solution state. Due to the fact that surfactant penetration causes skin irritation, liquid chromatography/mass spectrometry was used in this study to investigate, from the viewpoint of surfactant penetration, the correlation between foam characteristics and the condition of skin treated with foam. Results demonstrated that as the concentration of surfactant in water drainage from the foam decreased, the composition of surfactants in water drainage shifted to contain smaller amounts of longer-chain surfactants, whereas the bubble size of the foam became smaller, notwithstanding any change in compounds. When several bubble sizes of foam were added to the skin, it was confirmed that the amount of surfactant penetrating into the skin depends on the levels in the water drainage. The amount of surfactant penetrating into the skin increased with foam bubble size. It was thought that the surfactant at the gas–liquid interface cannot act freely, and thus surfactants in the water drainage tended to penetrate the skin. These results suggest that along with the type of surfactant, both foam morphology and the actual way in which the foam is produced are also important factors that need to be considered when designing milder cleansers.     

Microfactories; new applications of micromachine technology to the manufacture of small products

 Concepts of microfactories consisting of microdevices made by micromachine technologies are discussed. A microfactory is a small production system whose size is very small with respect to the dimensions of the small products. Typical examples of microfactories are classified according to production types. Microfactory systems have a great possibility to innovate the production systems of small products by making the best use of the inherent properties of the systems such as miniaturized facilities, mobility and flexibility. The microfactory saves energy, manufacturing space and mineral resources with decreasing size of the factory facilities. Received: 5 August 1996 / Accepted:19 August 1996