基于μC/OS Ⅱ的变极性焊接电源的研制

运用μC/OS Ⅱ嵌入式实时操作系统和双DSP硬件控制电路,设计了一套变极性焊接电源系统,并针对嵌入式操作系统的系统结构、硬件电路设计、软件移植和应用程序开发等方面进行了研究.试验分析表明,该设计方案系统动态响应速度快,控制程序能够可靠运行,可以满足系统设计要求.     

Metal transfer characteristics of tandem narrow gap GMAW for flat welding position

A series of experiments of tandem narrow gap GMAW for flat welding position were carried out. The arc behavior and metal transfer process were observed by a high-speed photography system. The effects of the welding parameters on the metal transfer were investigated. The results show that the arc behavior and metal transfer process of tandem narrow gap GMAW are different from these of bead-on-plate tandem GMAW. The arc behavior and metal transfer process are influenced by the distance between the two wires, the peak voltage, the pulse frequency and the peak time. With the increase of the distance between the two wires, the metal transfer mode gradually transforms from one pulse-multi droplets into one pulse-one droplet, and the average welding current increases. With the increase of the peak voltage, pulse frequency or peak time, the metal transfer mode transforms from one pulse-one droplet into one pulse-multi droplets, and the arc tends to occur between the wire and the sidewall.     

TIG焊接参数对全息干涉条纹的影响

采用全息干涉方法研究了不同TIG焊接参数对全息干涉条纹的影响规律,确定了全息干涉在TIG电弧分析中可用的焊接参数范围,同时,采用极差分析定量讨论了各焊接参数对全息干涉条纹的影响程度. 结果表明,在焊接电流不大于100 A,焊接弧长在4 ~ 14 mm范围内,保护气流量不大于6 L/min时,能够获得清晰的全息干涉条纹;随着焊接电流的增大,全息干板上形成的干涉条纹变粗;随着电弧长度逐渐增大,电弧条纹的密集程度逐渐减小. 极差分析可知焊接电流(R₁)、焊接弧长(R₂)和保护气体流量(R₃)对全息干涉条纹钨极尖端附近的干涉条纹数量(N₁)、近工件部分中心圆环横向直径(d₁)与径向直径(d₂)的影响程度顺序分别为R₂ > R₁ > R₃,R₂ > R₃ > R₁和R₂ > R₁ > R₃.     

超声模式对GMAW短路过渡行为与焊缝成形的影响

文中研究了连续输出的超声与脉冲输出的超声对GMAW短路过渡行为与焊缝成形的影响.结果表明,焊接过程中引入连续超声与脉冲超声均能改善GMAW短路过渡行为与焊缝成形.两种模式对熔滴过渡行为的影响基本一致;在焊缝成形方面,连续超声对于焊缝熔深的影响更为显著.具体结果为普通GMAW短路过渡周期约为86.5 ms;连续超声辅助GMAW短路过渡周期约为79 ms;脉冲超声辅助GMAW短路过渡周期约为76.5 ms.普通GMAW的熔宽为5.06 mm、熔深为0.361 mm,焊缝余高为1.253 mm. 与普通GMAW相比,连续超声辅助GMAW焊缝熔宽减小了0.4 mm,焊缝熔深增加了100%;脉冲超声辅助GMAW焊缝熔宽减小了0.19 mm,焊缝熔深增加了67.6%.     

超声作用阶段及形式对熔池晶粒结晶的影响

理解不同超声作用下的熔池晶粒结晶特点对超声辅助TIG焊接工艺的优化具有重要意义. 以铝锂合金为研究对象,改变超声作用阶段及施加形式,分析焊缝晶粒分布特征. 结果表明,电弧熄灭后超声作用下,焊缝边缘为断裂的柱状晶,焊缝中心为等轴晶;熄弧前及熄弧后均有超声作用时,焊缝内部全部为等轴晶. 持续超声形式和瞬态超声形式对熔池晶粒结晶具有不同的作用,持续超声主要促进熔池内晶粒的异质形核而促使等轴晶形成,瞬态超声主要通过破碎枝晶细化晶粒. 超声细化铝锂合金TIG焊缝晶粒机制与超声作用阶段及形式具有直接联系.     

Mathematical model and simulation of partial penetrated weld pool

0　ＩｎｔｒｏｄｕｃｔｉｏｎＴｈｅｑｕａｌｉｔｙｏｆｗｅｌｄｅｄｓｔｒｕｃｔｕｒｅｄｅｐｅｎｄｓｍａｉｎｌｙｏｎｔｈｅｍｅｌｔｉｎｇａｎｄｓｏｌｉｄｉｆｙｉｎｇｐｒｏｃｅｓｓｏｆｗｅｌｄｐｏｏｌｉｆｔｈｅｍａｔｅｒｉａｌａｎｄｓｔｒｕｃｔｕｒａｌｆａｃｔｏｒｓａｒｅｐｒｅｓｃｒｉｂｅｄ .Ｔｈｅｒｅｆｏｒｅｔｈｅｋｅｙｐｒｏｂｌｅｍｏｆａｒｃｗｅｌｄｉｎｇｉｓｗｈｅｔｈｅｒａｎｄｈｏｗｔｏｃｏｎｔｒｏｌｔｈｅｍｅｌｔｉｎｇｐｒｏｃｅｓｓｏｆｗｅｌｄｐｏｏｌ.Ｔｈｅｉｄｅａｌｓｏｌｕｔｉｏｎｆｏｒａｂ…     

不锈钢TIG熔钎焊接头微观组织及力学性能

采用高温铜基S211和S201焊丝对不锈钢进行了TIG熔钎焊试验,运用OM,SEM,EDS分析了接头微观组织,通过拉伸试验评定了接头力学性能.结果表明,不锈钢接头具有熔焊与钎焊的双重性质,不锈钢上部靠近电弧区熔化,存在一个α ε相熔合区;下部不锈钢未熔,为钎焊结合;焊缝基体为Fe在Cu中的过饱和固溶体相,基体上存在大量尺寸不等的α ε相高温颗粒,焊缝区上部含高温颗粒多,下部含量少.两种接头均断裂于焊缝区,S211焊丝接头强度要高于S201焊丝,分别达到498.33 MPa和476.67 MPa,而S201焊丝接头的断后伸长率要高于S211焊丝,分别为19.6%和13.8%.     

TIG焊变频电流下熔池谐振检测与研究

建立基于弧光传感的试验系统,在定点电弧在连续行走电弧下,利用频率线性变化的变动焊接电流对薄钢板ＴＩＧ焊熔池进行激振,当熔池固有振荡频率同激振电流频率一致时,熔池发生谐振。通过对电弧弧光采样数据幅值提取,检测出熔池振荡特征信号并可证明为熔池谐振信号,可用于实时判断焊接熔池尺寸信息,为解决连续行爱控制开辟了一条新途径。     

Influences of acoustic field parameters on welding arc behavior in ultrasonic-MIG welding

By applying ultrasonic-MIG welding as research object, the behaviors of welding arc were analyzed with varied ultrasonic parameters in welding using arc images recorded by high-speed camera. The influences of the current by exciting ultrasonic and the height and shape of ultrasonic radiator on welding arc were studied. Results showed that when the current was 150 mA, ultrasonic showed most distinct compressive effect on arc. The compressive volumes of arc length at different heights were calculated by adjusting the height of ultrasonic radiator continuously from 10 mm to 35 mm, there were three maximum points. The compressive degrees of them reduced successively. By utilizing different shapes of ultrasonic radiator, it revealed that ultrasonic radiator with spherical crown surface showed better compressive effect in a larger welding standard scope. When radius of radiator increased, axial compressive volume of arc enlarged, while an increasing curvature radius led to more distinct radial compression of arc.     

超声-电弧复合焊接系统换能器优化设计

研究了超声-电弧复合焊接系统中超声换能器的优化设计方法.根据超声-电弧复合焊接系统工作条件确定了超声换能器整体形式和各部分材料.通过传统解析法推导了超声换能器整体谐振频率方程,求解各部分基础尺寸.利用有限元分析软件ANSYS对解析法设计的超声换能器结构进行了模态分析,研究了前后盖板尺寸对于超声换能器谐振频率的影响并优化...