Microstructure and fatigue properties of hydroformed aluminum alloys 6063 and 5754

This study investigated the microstructure and fatigue properties of hydroformed sections of the 5754 and 6063 aluminum alloys. The second-phase particles in 6063-T7 are identified as a mixture of Al₁₂Fe₃Si and Al₉Fe₂Si₂, with a slightly higher fraction of the former. The constituent particles in the 5754 alloy are Al₄Mn-type hexagonal compounds, where Mn is partially substituted by various other elements, resulting in Al₄(Fe,Mn,Si,Cr). The results show that despite its lower yield strength, the hydroformed 5754 alloy has higher ultimate tensile strength, ductility, and, more importantly, higher fatigue resistance than the 6063 material. Both crystallographic stage I and noncrystallographic stage II cracking are found in the 6063-T7 samples, but only stage II cracking is observed in the 5754 alloy. This implies that the low fatigue strength of 6063-T7 is related to its relatively large grain size, resulting in rapid stage I crack propagation. The higher fatigue lives of the 5754 alloy compared to the 6063 alloy in both the low- and high-cycle life regimes are due to the increased fatigue-crack-initiation and propagation resistance of the 5754 alloy and its probable cyclic strain-hardening behavior.     

Intriguing nonlinear dynamics of a controller with a sluggish actuator

We apply a bifurcation-theoretic approach to the standard Moore–Greitzer compressor model in effort to understand a curious phenomenon. When one forces the actuator to respond sluggishly to commanded inputs, performance of the controller improves dramatically. We show that the behavior can be explained via Hopf–Hopf interactions of surge and rotating stall. Also, we argue that there is a broad class of controllers which possess the general dynamic features responsible for the surprising effectiveness of sluggish actuators.     

Techno-economic study of different alternatives for biodiesel production

Biodiesel has become an attractive diesel fuel substitute due to its environmental benefits since it can be made from renewable resource. However, the high costs surrounding biodiesel production remains the main problem in making it competitive in the fuel market either as a blend or as a neat fuel. More than 80% of the production cost is associated with the feedstock itself and consequently, efforts are focused on developing technologies capable of using lower-cost feedstocks, such as recycled cooking oils and wastes from animal or vegetable oil processing operations.     

Thermal solution of Kashpir shale in pressurized benzene under supercritical conditions

The results of the thermal solution of oil shale in benzene in a flow unit under supercritical conditions are reported. It was found that the conversion of shale organic matter into liquid products increased by a factor of 2.5 with an increase in the solvent pressure from 5 to 15 MPa.     

ELECTRICALLY CONDUCTING GLASSES*

Glasses containing lead, bismuth, or antimony oxides or combinations of these become conducting after several hours’ reduction in hydrogen. The electronic surface conductivity is both stable and reproducible. The magnitude of the conductivity depends on the nature and amounts of the reducible oxides, the temperatures at which reduction is carried out, and the electrical influence of the nonreduced portions of the glasses.     

Sp3/sp2 character of the carbon and hydrogen configuration in micro- and nanocrystalline diamond

Hot filament and microwave plasma CVD micro- nanocrystalline diamond films are analysed by visible and ultra-violet excitation source Raman spectroscopy. The sample grain size varies from 20 nm to 2 μm. The hydrogen concentration in samples is measured by SIMS and compared to the grain size, and to the ratio of sp² carbon bonds determined by Raman spectroscopy from the 1332 cm^− 1 diamond peak and the sp² 1550 cm^− 1 G band. Hydrogen concentration appears to be proportional to the sp² bonds ratio. The 3000 cm^− 1 CH_x stretching mode band intensity observed on the Raman spectra is decreasing with the G band intensity. Thermal annealing modifies the sp² phase structure and concentration, as hydrogen outdiffuses.     

SHS of shape memory CuZnAl alloys

Aiming at preparation of shape memory alloys (SMAs), we explored the SHS of Cu_{1 − x} Zn_{1 − y} Al_{1 − z} alloys (0.29 < x < 0.30, 0.74 < y < 0.75, and 0.83 < z < 0.96). The most pronounced shape memory effect was exhibited by the alloys of the following compositions (wt %): (1) Cu(70.6)Zn(25.4)Al(4.0), (2) Cu(70.1)Zn(25.9)Al(4.0), and (3) Cu(69.9)Zn(26.1)Al(4.0). The effect of process parameters on the synthesis of CuZnAl alloys was studied by XRD, optical microscopy, and scanning electron microscopy (SEM). The grain size of CuZnAl was found to depend on the relative amount of the primary CuZn and AlZn phases. Changes in the transformation temperature and heat of transformation are discussed in terms of ignition intensity and compaction. Mechanism of the process depends on the level of the temperature attained relative to the melting point of components. At the melting point of AlZn, the process is controlled by the solid-state diffusion of AlZn into a product layer. The ignition temperature for this system depends on the temperature of the austenite-martensite transformation in CuZnAl alloys. The composition and structure of the products was found to markedly depend on process parameters. The SHS technique has been successfully used to prepare a variety of SMAs.