Multidisciplinary optimization of gas-quenching process

Distortion as a result of the quenching process is predominantly due to the thermal gradient and phase transformations within the component. Compared with traditional liquid quenching, the thermal boundary conditions during gas quenching are relatively simple to control. By adjusting the gas-quenching furnace pressure, the flow speed, or the spray nozzle configuration, the heat-transfer coefficients can be designed in terms of both the component geometry and the quenching time. The purpose of this research is to apply the optimization methodology to design the gas-quenching process. The design objective is to minimize the distortion caused by quenching. Constraints on the average surface hardness, and its distribution and residual stress are imposed. The heat-transfer coefficients are used as design variables. DEFORM-HT is used to predict material response during quenching. The response surface method is used to obtain the analytical models of the objective function and constraints in terms of the design variables. Once the response surfaces of the objective and constraints are obtained, they are used to search for the optimum heat-transfer coefficients. This process is then used instead of the finite-element analysis. A one-gear blank case study is used to demonstrate the optimization scheme.     

Improved corrosion protection of aluminum alloys by electrodeposited silanes

Organofunctional silanes recently have emerged as outstanding, environmentally friendly corrosion protectors for metal substrates, compared with conventional chromate treatments. A simple immersion technique is typically used to coat the metal surface with silane films. However, the thickness and uniformity of the films are uncontrolled in this process. This paper proposes a new deposition technique for the silane films on the metal surface, i.e., by electrodeposition. Hydrolyzed silanes are water-soluble, ionized molecules, so they can be deposited on metals by electrodeposition. Various combinations of silane mixtures were tested at different voltages, pH values, bath concentrations, and exposure times on panels of alloy aluminum and mirror-polished ferro-plate. The surface structure was characterized by scanning electron microscopy (SEM) and ellipsometry. The resistance of the film to corrosion was investigated by direct current (DC) polarization and electrochemical impedance spectroscopy (EIS) techniques. Electrodeposition results in a more organized and uniform film with fewer pores, compared with immersed or dipped films. This paper was presented at the 2nd International Surface Engineering Congress sponsored by ASM International, on September 15–17, 2003, in Indianapolis, Indiana, and appears on pp. 320–26 of the Proceedings.     

测定银的新催化分光光度法研究──藏红T－碘化钾指示反应体系

根据银对藏红Ｔ与碘离子氧化还原反应的催化作用，建立了一种测定微量银的动力学光度法。方法的线性范围为０．５～４．０μｇ／ｍｌ，检测限为０．０２μｇ／ｍｌ。除Ｈｇ２＋严重干扰，Ｆｅ３＋、Ｃｒ６＋有轻度干扰外，其余常见的离子不影响测定。与常见测定银的动力学法相比，本法反应速度很快，且所有测定均可在室温下进行。     

The distribution of grain boundary planes in polycrystals

During the last ten years, techniques have been developed to measure the distribution of grain boundaries in polycrystals as a function of both lattice misorientation and grain boundary plane orientation. This paper presents a brief overview of the techniques used for these measurements and the principle findings of studies implementing these techniques. The most significant findings are that grain boundary plane distributions are anisotropic, that they are scale invariant during normal grain growth, that the most common grain boundary planes are those with low surface energies, that the grain boundary populations are inversely correlated with the grain boundary energy, and that the coincident site lattice number is a poor predictor of the grain boundary energy and population.     

氰化氢在终冷塔中气液两相之间转移的研究

分析了煤气中氰化氢的形成,论述了氰化氢在煤气和其冷凝液中的平衡机理,讨论了影响氰化氢相平衡的因素,研究了直接终冷、间接终冷时煤气中氰化氢的转移情况。     

铁(Ⅲ)—苯芴酮—聚乙二醇辛基苯基醚显色反应的研究及应用

详细研究了非离子表面活性剂聚乙二醇辛基苯基醚（OP）存在下铁（Ⅲ）与苯芴酮的显色反应。结果表明铁（Ⅲ）与苯芴酮形成了蓝紫色的配合物，其最大吸收波长λmax为614nm，对比度（△λ）为74nm，摩尔吸光系数ε614为6．41×104L·emol(-1)·cm(-1)，铁量在0～16μg／25mL范围内服从比耳定律。所拟方法用于磷矿样中铁的分析与邻菲罗啉法结果一致。     

Preparation of Protein-Stabilized β-Carotene Nanodispersions by Emulsification–Evaporation Method

This work was initiated to prepare protein-stabilized β-carotene nanodispersions using emulsification–evaporation. A pre-mix of the aqueous phase composed of a protein and hexane containing β-carotene was subjected to high-pressure homogenization using a microfluidizer. Hexane in the resulting emulsion was evaporated under reduced pressures, causing crystallization and precipitation of β-carotene inside the droplets and formation of β-carotene nanoparticles. Sodium caseinate (SC) was the most effective emulsifier among selected proteins in preparing the nanodispersion, with a monomodal β-carotene particle-size distribution and a 17-nm mean particle size. The results were confirmed by transmission-electron microscopy analysis. SC-stabilized nanodispersion also had considerably high ζ-potential (−27 mV at pH 7), suggesting that the nanodispersion was stable against particle aggregation. Increasing the SC concentration decreased the mean particle size and improved the polydispersity of the nanodispersions. Nanodispersions prepared with higher β-carotene concentrations and higher organic-phase ratios resulted in larger β-carotene particles. Although increased microfluidization pressure did not decrease particle size, it did improve the polydispersity of the nanodispersions. Repeating the microfluidization process at 140 MPa caused the nanodispersions to become polydisperse, indicating the loss of emulsifying capacity of SC due to protein denaturation.     

Analysis of the oscillatory behavior of double-walled carbon nanotube-based oscillators

Molecular dynamics simulations of oscillatory behaviors of double-walled carbon nanotube-based oscillators are performed. The second-generation empirical bond-order potential is used for the atomic interactions within a wall, and a registry-dependent and four different registry-independent van der Waals potentials are used for the atomic interactions between walls. It is found that the frequencies of the nanotube oscillators are sensitive to the choice of the van der Waals potentials. An almost non-decay oscillation is observed for the registry-dependent potential when there is no rocking motion. However, an apparent decay oscillation is observed when rocking motion occurs. A decay oscillation is observed for all registry-independent potentials even without rocking motion. Mechanisms leading to unstable oscillatory behavior are analyzed.     

环己烷液相无催化剂的氧化动力学研究

采用搅拌釜反应器,在确认已排除传质因素对反应速率影响的情况下,研究了环己烷液相无催化剂的氧化反应动力学。应用自由基理论及最优化计算技术,从导出的8个候选动力学模型中,确定了最佳的动力学模型,它能满意地描述环已烷氧化过程。该动力学可为环己烷氧化工业生产操作条件的优化、反应器的选型及工业设计提供依据。     

结晶性高聚物作为相变材料的应用

本文研究了结晶性高聚物聚乙烯及其共混物作为相变材料对模拟发热体铜片热量的吸收作用，由于相变的吸热，铜片的温度在一定时间范围内保持在一个定值。选择不同的相变材料，可使这种温度平台出现在不同的温度范围，不共晶的共混物可有两个以上的温度平台，提高了降温效果。