Effect of equal channel angular extrusion on wear and corrosion behavior of the orthopedic Ti–13Nb–13Zr alloy in simulated body fluid

We report investigations on the texture, corrosion and wear behavior of ultra-fine grained (UFG) Ti–13Nb–Zr alloy, processed by equal channel angular extrusion (ECAE) technique, for biomedical applications. The microstructure obtained was characterized by X-ray line profile analysis, scanning electron microscope (SEM) and electron back scattered diffraction (EBSD). We focus on the corrosion resistance and the fretting behavior, the main considerations for such biomaterials, in simulated body fluid. To this end, potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the UFG alloy in Hanks solution at 37 °C. The fretting wear behavior was carried out against bearing steel in the same conditions. The roughness of the samples was also measured to examine the effect of topography on the wear behavior of the samples. Our results showed that the ECAE process increases noticeably the performance of the alloy as orthopedic implant. Although no significant difference was observed in the fretting wear behavior, the corrosion resistance of the UFG alloy was found to be higher than the non-treated material.     

Creep strengthening of low carbon grade type 316LN stainless steel by nitrogen

Nitrogen-alloyed 316LN stainless steel is used as a structural material for high temperature fast breeder reactor components. With a view to increase the design life of the components up to 60 years and beyond, studies are being carried out to develop nitrogen alloyed 316LN stainless steel with superior tensile, creep and low cycle fatigue properties. This paper presents the results from studies on the influence of nitrogen on the high temperature creep properties of this material. The influence of nitrogen on the creep behaviour of 316LN stainless steel has been studied at nitrogen levels of 0.07, 0.11, 0.14 and 0.22 wt%. Creep tests were carried out at 923 K at stress levels 140, 175, 200 and 225 MPa. Creep rupture strength increased substantially with increase in nitrogen content. The variation of steady state creep rate with stress showed a power law relationship. The power law exponent varied between 6.4 and 13.7 depending upon the nitrogen content. Rupture ductility was generally above 40% at all the test conditions and for all the nitrogen contents. It was observed that the internal creep damage and surface damage decreased with increase in nitrogen content. Fracture mode was found to generally shift from intergranular failure to transgranular failure with increasing nitrogen content.     

Enhancement in Creep Strength of Modified 9CR–1MO Steel Through Thermo-Mechanical Treatment

In the present investigation, microstructure of the modified 9Cr–1Mo (T91) steel was refined through thermo-mechanical treatment (TMT). The finer precipitation of M₂₃C₆ and MX precipitates were observed in the TMT processed T91 steel. Creep deformation behaviour of T91 steel and TMT processed T91 steel was carried out at 923 K. The minimum creep rate of the TMT processed steel was significantly lowered as compared to T91 steel. The TMT processing of modified 9Cr–1Mo steel resulted in enhancement of creep strength due to presence of finer precipitates which relatively delayed the recovery of dislocation structure and coarsening of sub-boundaries than the steel in the normalized and tempered condition.     

NUMERICAL COMPUTATIONS OF STEADY AND UNSTEADY,SEPARATING, BUOYANT FLOWS - PART II: COMPUTATIONS WITH A LOW-REYNOLDS-NUMBER k -ε MODEL

Numerical computation has been performed to determine the influence of buoyant effects on convective flows with the standard k- k and the low-Reynolds-number k- k models. Results obtained with both turbulent models are compared with the available experimental data. In this work, Kolmogorov velocity, u k = (v k ) 1/4 , is introduced instead of shear velocity, u = ¡ ( w / 𝜌 ), to avoid the singularity that appears at the separating and reattaching point for both turbulence models. Turbulent Prandtl numbers were allowed to vary in the low-Reynolds-number k- k model to mimic the experimental data. Buoyant effects have been investigated with various Richardson numbers for the backward-facing step flow. Various separation patterns as well as vortex shedding were observed beyond a critical Richardson number. In addition, the required grid configration for accurate results for the low-Reynolds-number k- k model has been discussed for the backward-facing step flows.     

Determination of Stress Intensity Factor for Cracks in Orthotropic Composite Materials using Digital Image Correlation

Abstract: This paper focuses on the application of the digital image correlation (DIC) technique to determine the stress intensity factor (SIF) for cracks in orthotropic composites. DIC is a full‐field technique for measuring the surface displacements of a deforming object and can be applied to any type of material. To determine the SIF from full‐field displacement data, the asymptotic expansion of the crack‐tip displacement field is required. In this paper the expansion of the crack tip displacement field is derived from an existing solution for strain fields. Unidirectional fibre composite panels with an edge crack aligned along the fibre were tested under remote tensile loading and the displacements were recorded using DIC. The SIF was calculated from the experimental data by fitting the theoretical displacement field using the least squares method. The SIF thus determined was in good agreement with theoretical results and therefore demonstrates the applicability of the derived displacement field and DIC technique for studying fracture in composites.     

Macro- and microtechnological studies on beechwood panels bonded with Pinus brutia bark tannin

The suitability of hot water extracted tannins from the bark of Pinus brutia from Turkey as a binder either alone or in combination with phenol formaldehyde was examined. Using formaldehyde-hydrochloric acid about 77% of the active phenolic components could be precipitated. Because of the high molecular weights of the polyphenols only small amounts of formaldehyde were necessary for a complete curing. On the basis of the tannin along with a hardener, such as paraformaldehyde or hexamethylenetetramine, boiling-water-resistant gluing of beechwood panels was obtained (DIN 53254, DIN 68602). Electron microscopical and microanalytical studies of such tannin-bonded panels showed the localization of the adhesive, penetration of the adhesive into the wood cells as well as the interaction between the tannin adhesive and the wood cell walls.     

SUPERCRITICAL EXTRACTION OF STUART OIL SHALE

ABSTRACT

This paper describes the recovery of oil from Stuart oil shale using a supercritical extraction technique employing carbon dioxide as solvent. This supercritical technique provides yields superior to comparable retorting techniques. The importance of extraction temperature, pressure, and time has been investigated. In addition, the chemical composition of the oil extracted from the shale is presented. Simulated distillation has been employed to assess the effect of extraction conditions on the quality of the shale oil extracted.     

THE ROLE OF WATER IN METHANOL SYNTHESIS

Abstract

This work focuses on the influence of water in determining the rate of methanol synthesis over CuO/ZnO/Al₂O₃ catalysts. The experimental investigations were conducted in a 1-L slurry reactor based on the novel liquid phase methanol synthesis process. The liquid medium used was a blend of paraffinic and naphthenic mineral oils with a mean molecular mass of 250. It was found that the methanol rates attained a maximum at an optimal water content which was dependent on the reaction temperature. The catalytic activity was found to decline with time at lower temperatures in the presence of a relatively large excess of water. The influence of water was also found to be firmly linked to the corresponding carbon dioxide content in the reactor feed. The experimental data bear additional significance because this was the first such study to be performed on the liquid phase process. Emphasis was therefore placed on the use of a CO-rich syngas in order to simulate anticipated process conditions.     

IN-SITU REDUCTION OF A METHANOL SYNTHESIS CATALYST IN A THREE-PHASE SLURRY REACTOR

ABSTRACT

A new method for the reduction of metal oxide catalysts has been developed, for the reduction of the CuO - ZnO - A1203 catalyst for liquid phase methanol synthesis. The reducing agent is a 5% hydrogen in nitrogen mixture and the operation is carried out at 446.09 KPa. This method makes it possible to reduce finely crushed catalyst (-100 + 120 mesh) in a three phase slurry reactor. This method offers several advantages over methods in which the catalyst is reduced in a gas-solid contact mode and then slurried for use. The catalyst has been shown to be very effectively reduced and reaches its full production capacity after reduction.