等离子喷涂纳米ZrO_2陶瓷表面涂层的热震性能研究

对比研究了等离子喷涂Y_2O_3稳定的纳米与微米ZrO_2涂层的组织结构及性能。结果表明,两种涂层有不同的相结构;纳米ZrO_2涂层组织更加细密,铺展性更好,气孔率较低;两种涂层硬度相近;纳米ZrO_2涂层的热震性能明显高于微米ZrO_2涂层。     

基体组织对球铁抗热疲劳性能的影响

研究了不同基体组织对球墨铸铁抗热疲劳性能的影响.结果表明:铁素体基体球铁的抗热疲劳性能最好,复相基体组织不利于提高球铁的抗热疲劳性能.     

汽车用磁性材料和磁性器件

汽车前灯装置用的磁性材料为了减少汽车夜间行驶的交通事故,一个重要的办法就是提高驾驶员的眼睛的夜间辨认能力,这就要在汽车上安装高亮度前灯（High Intensity Dischrge Lamp,简写为HID灯）,这种灯较传统用的卤灯省电且更亮,这样驾驶员就能借助它容易发现路面障碍物.HID灯是水银灯、金属卤化物灯、高压钠灯的统称.其中金属卤化物灯用作汽车前灯有2个缺点：①从点灯至达到规定亮度需数分至数十分钟;②一旦灯灭,再点着也必需数分至数十分钟.为克服这两点缺点在其点灯电路中必须设置变换器和触发器.     

Examination of wire electrical discharge machining of Al2O3p/6061Al composites

Alumina particle reinforced 6061 aluminum matrix composites (Al₂O₃p/6061Al) have excellent physical and chemical properties than those of a traditional metal; however, their poor machinability lead to worse surface quality and serious cutting tool wear. In this study, wire electrical discharge machining (WEDM) is adopted in machining Al₂O₃p/6061Al composite. In the experiments, machining parameters of pulse-on time were changed to explore their effects on machining performance, including the cutting speed, the width of slit and surface roughness. Moreover, the wire electrode is easily broken during the machining Al₂O₃p/6061Al composite, so this work comprehensively investigates into the locations of the broken wire and the reason of wire breaking.The experimental results indicate that the cutting speed (material removal rate), the surface roughness and the width of the slit of cutting test material significantly depend on volume fraction of reinforcement (Al₂O₃ particles). Furthermore, bands on the machined surface for cutting 20 vol.% Al₂O₃p/6061Al composite are easily formed, basically due to some embedded reinforcing Al₂O₃ particles on the surface of 6061 aluminum matrix, interrupt the machining process. Test results reveal that in machining Al₂O₃p/6061Al composites a very low wire tension, a high flushing rate and a high wire speed are required to prevent wire breakage; an appropriate servo voltage, a short pulse-on time, and a short pulse-off time, which are normally associated with a high cutting speed, have little effect on the surface roughness.     

热变形参数对Ti-15-3合金显微组织的影响及预测

通过等温压缩试验和金相分析研究了热变形参数对Ti-15-3(Ti-15V-3Cr-3Sn-3Al）合金固溶处理后显微组织的影响，等效晶粒尺寸随变形温度升高而增大，随变形程度和变形速率增加而减小，再结晶程度随变形温度升高而减小，随变形程度和变形速率增加而增大，采用人工神经网络的方法建立了等效晶粒尺寸及再结晶晶粒体积百分数与变形程度，变形速率和变形温度间的数学模型，预测值与实测值吻合较好，表明该方法很好地预测热变形参数对Ti-15-3合金固溶处理后显微组织的影响。     

Oxidation behavior of temary Fe- 15Cu-5Al and Fe-85Cu-5Al alloys in pure oxygen at 900℃

The oxidation of two two-phase ternary Fe-Cu-Al alloys containing about 5%（mole fraction） aluminium, one Fe-rich and one Cu-rich, has been studied at 900 ℃ in 1~105 Pa pure oxygen. The Fe-rich Fe-15Cu-5Al alloy presents two quasi-parabolic stages, with a large decrease of the parabolic rate constant after about 50min. The presence of 5% Al greatly reduces the oxidation rate of this alloy with respect to a binary Fe-Cu alloy of similar composition by forming an external protective Al203 layer, which is present near the scale/alloy interface. Due to the high stress-growth effect, this thin Al203 layer cannot completely prevent further oxidation of the alloy underneath. On the contrary, the Cu-rich Fe-85Cu-5Al alloy presents a single parabolic stage and forms a thick and porous external scale, coupled to the internal oxidation of Fe and Al. As a result, the oxidation of Cu-rich alloy at 900 ℃ is much faster than that of the Fe-rich alloy.     

钛合金表面电火花沉积强化研究现状

介绍了电火花表面沉积工艺的基本原理和技术特点，以及国内外电火花沉积技术在钛合金表面强化领域的研究现状。在钛合金表面进行电火花沉积，可得到具有高硬、耐磨、耐高温氧化、低摩擦系数的特殊表面涂层。虽然电火花表面强化技术具有特殊的强化效果，但存在着电火花强化层的表面粗糙度不容易控制、生产效率低、强化工艺不稳定的缺点。因此，今后要深入研究电火花放电机理，进一步提高强化效率，研究不同电极、基体材料的强化工艺。     

数控车床碰撞检测系统中NC程序检错与纠错模块的开发

讨论了对NC程序进行检错的意义，提出了数控车床碰撞检测系统的总体结构，包括机床、夹具等加工环境。以及与CAD软件的集成模块。介绍了NC程序的特点，并在VC6．0环境下开发了NC程序检错与纠错模块．通过设计数据结构解决了碰撞检查过程中工件不断变化的难题，为进一步具体研究奠定了基础。     

Mg-13Gd-3Y-0.4Zr合金热处理工艺优化及其性能

为了开发高强度高温耐热镁合金,制备了Mg-13Gd-3Y-0.4Zr(GW133K)合金,并测试了其常温力学性能和蠕变性能,测得此合金在优化后屈服强度达到了275MP,抗拉强度为300MP,在250℃-80MP条件下,100小时蠕变应变率为1.18%,稳态蠕变速率为3.61e-9,并对此合金的增强机制进行了探讨。     

Hydrogen-induced hot workability in Ti-6Al-4V alloy

The effect of hydrogen on hot deformability of Ti-6Al-4V alloy was investigated by isothermal hot compression test with temperature of 800 ℃ and velocity of 0.1 mm/s. By optical microscopy （OM） and transmission electron microscopy （TEM）, the influence of hydrogen on the microstructural features was systematically examined including the morphology of a grain, volume fraction of a phase and dynamic recrystallization （DRX）. The flow stress shows an initial decrease but a later increase with the increase of hydrogen content. The minimum of peak compression flow stress is obtained when 0.2% hydrogen is added into the alloy. The hydrogen-induced softening of Ti-6Al-4V alloy may be that hydrogen induces the increase of proportion of soft β phase, the increase of DRX and the increase of extent of twins.