Oxidative coupling of methane over LaCoO3−δ-based mixed oxides

The catalytic activity of LaCoO_3–-based mixed oxides for the oxidative coupling of methane has been tested by TPR and cyclic reaction. Characterization has been done by XRD, TGA and Mössbauer spectrometry. It is likely that the perovskite-crystal structure containing hypervalent metal ions has an important role and that unique structural oxygen species in the perovskite contribute to the partial oxidation of methane.     

A Novel Preparation Method for Foamed Silica Ceramics by Sol-Gel Reaction and Mechanical Foaming

A simple method for obtaining silica foam has been developed by combining sol-gel reaction and mechanical foaming without added organic pore formers, in order to reduce generation of CO₂ and harmful gases by decomposition of the organic compounds. The silica foam was prepared by mechanically foaming the silica sol and controlling the viscosity change and gelling. The gelation time of the silica sol can be varied from 10 minutes to 3 hours by changing the pH, temperature and concentration of the surfactant added as a foam stabilizer. The dried silica gel foam was calcined at 600°C then fired at 1000°C to obtain sintered silica foam. The porosity and average pore size of the silica foam was 84% and 140 m, respectively. The bending strength and gas permeability of the sintered silica foam was 2.4 MPa and 9.4 × 10^–11 m², respectively.     

Mechanical Properties of Textured Alumina Made by High-Temperature Deformation

The mechanical properties of a textured alumina made by high-temperature deformation of normal-purity sintered alumina have been investigated. The textured alumina shows very high bending strength and extremely high fracture toughness. Fracture toughness of more than 10 MPa·m^1/2 was measured by the single-edge precracked beam method, and even using the single-edge V-notched beam method, toughness of over 8 MPa·m^1/2 was obtained. This high fracture toughness was attributed to a large number of aligned small platelike grains of the textured structure enhancing the grain bridging effect.     

Copolymerization of Vinyl Chloride and Ethylene with Cp<Superscript>*</Superscript>Ti( OCH<Subscript>3</Subscript>)<Subscript>3</Subscript>/MAO Catalyst

Summary Copolymerization of vinyl chloride (VC) and ethylene with Cp^*Ti( OCH₃)₃/MAO catalyst was investigated. The Cp^*Ti( OCH₃)₃/MAO catalyst initiated the copolymerization of VC with ethylene, although the copolymer yields were low. In the ¹³C NMR spectra of the copolymers, the peaks based on junction part between VC and ethylene was observed, but the signals were small. From DSC measurement of the copolymers, only one glass transition temperature was observed. Thus, it is clear that the copolymerization with Cp^*Ti( OCH₃)₃/MAO catalysts gave the copolymer, and the copolymer consisting of block sequence rather than random copolymer. Received: 13 November 2002/Revised: 6 January 2003/Accepted: 10 January 2003 Correspondence to Kiyoshi Endo     

Processing and Tribological Properties of Si3N4/Carbon Short Fiber Composites

Si₃N₄/carbon fiber composites were fabricated using several types of fiber. All the composites had higher fracture toughness compared with monolithic Si₃N₄ ceramics. Tribological properties were investigated by a ball-on-disk method under unlubricated conditions. The composite containing fibers with a high orientation of graphite layers and high graphite content indicated a low friction coefficient. It was identified, by Raman spectroscopy, that graphite was transferred from the composite to the Si₃N₄ ball of the counterbody during the wear test. This transferred layer was effective for producing the low friction behavior of the composite.     

Effect of microstructures on dielectric breakdown strength of sintered reaction-bonded silicon nitride ceramics

Silicon nitride (Si₃N₄) was prepared from silicon by a sintered reaction-bonded silicon nitride method using yttria and magnesia as sintering additives. Post-sintering (PS) of nitrided compacts was carried out at 1850°C under a nitrogen pressure of 1 MPa. Effect of PS time on microstructure and dielectric breakdown strength (DBS) of the prepared Si₃N₄ ceramics was evaluated. The DBS was measured using specimens with four different thicknesses (0.30, 0.20, 0.10, and 0.05 mm) in order to examine the thickness dependence. The porosity of the sintered Si₃N₄ decreased by prolonging the PS time, and the full density could be achieved at the PS time of over 6 h. After full densification, rod-like β-Si₃N₄ grains grew up, and their maximum grain size increased from 45.1 to 154.7 μm by prolonging the PS time from 6 to 48 h. The DBS of the thick Si₃N₄ substrates (0.30 mm) showed little variation from 35.4 to 47.0 kV/mm, regardless of the PS time. On the other hand, that of the thin ones (0.05 mm) dramatically decreased from 99.5 to 9.8 kV/mm with increased the PS time from 6 to 48 h. Because the DBS sharply decreased at the thin substrate sintered for longer time in which some large-elongated grains might span the substrate thickness-wise throughout, it was inferred that the interface between β-Si₃N₄ grains and grain boundary phase/intergranular glassy films might be a path of the dielectric breakdown.     

A Single Mutation at the Ferredoxin Binding Site of P450 Vdh Enables Efficient Biocatalytic Production of 25‐Hydroxyvitamin D3

Vitamin D₃ hydroxylase (Vdh) from Pseudonocardia autotrophica is a cytochrome P450 monooxygenase that catalyzes the two‐step hydroxylation of vitamin D₃ (VD₃) to produce 25‐hydroxyvitamin D₃ (25(OH)VD₃) and 1α,25‐dihydroxyvitamin D₃ (1α,25(OH)₂VD₃). These hydroxylated forms of VD₃ are useful as pharmaceuticals for the treatment of conditions associated with VD₃ deficiency and VD₃ metabolic disorder. Herein, we describe the creation of a highly active T107A mutant of Vdh by engineering the putative ferredoxin‐binding site. Crystallographic and kinetic analyses indicate that the T107A mutation results in conformational change from an open to a closed state, thereby increasing the binding affinity with ferredoxin. We also report the efficient biocatalytic synthesis of 25(OH)VD₃, a promising intermediate for the synthesis of various hydroxylated VD₃ derivatives, by using nisin‐treated Rhodococcus erythropolis cells containing Vdh_T107A. The gene‐expression cassette encoding Bacillus megaterium glucose dehydrogenase‐IV was inserted into the R. erythropolis chromosome and expressed to avoid exhaustion of NADH in a cytoplasm during bioconversion. As a result, approximately 573 μg mL^?1 25(OH)VD₃ was successfully produced by a 2 h bioconversion.     

Surface Orientation and Wetting Phenomena in Si/α-Alumina System at 1723 K

Wetting phenomena and the effect of alumina surface orientation on the wettability in Si/α-Al₂O₃ system were studied by an improved sessile drop method using     ,     , C(0001) faces of single crystals and polycrystals at 1723 K in a reducing Ar–3% H₂ atmosphere. The contact angles show a vibration behavior for all the single crystals but to a less extent for the polycrystals. The extent of the vibration correlates not only with the reaction intensity but also with the stability of the Si droplet on the alumina surfaces. The interfacial reaction leads to the formation of a series of reaction rings, which is more serious at the single crystal surfaces. More importantly, the wettability is dependent on the alumina surface orientation, with the intrinsic contact angles being about 98±2°, 101±1°, 69±1°, and 98±2°, respectively, for the     ,     , C(0001) and polycrystal α-Al₂O₃ substrates. The much smaller contact angle for molten Si on the C(0001) surface is explained by the favorable reduction in the Si/α-Al₂O₃ interfacial free energy by the terminated and enriched aluminum atoms at the reconstructed     surface. The importance of the aluminum presence at the Si/α-Al₂O₃ interface to the wettability of this system was further demonstrated by a substantial improvement in the wettability of the     α-Al₂O₃ substrates by Si–Al alloys.     

Preparation of micro-dot electrodes of LiCoO2 and Li4Ti5O12 for lithium micro-batteries

Fabrications of micro-dot electrodes of LiCoO₂ and Li₄Ti₅O₁₂ on Au substrates were demonstrated using a sol-gel process combined with a micro-injection technology. A typical size of prepared dots was about 100 μm in diameter, and the dot population on the substrate was 2400 dots cm⁻². The prepared LiCoO₂ and Li₄Ti₅O₁₂ micro-dot electrodes were characterized with scanning electron microscopy, X-ray diffraction, micro-Raman spectroscopy, and cyclic voltammetry. The prepared LiCoO₂ and Li₄Ti₅O₁₂ micro-dot electrodes were evaluated in an organic electrolyte as cathode and anode for lithium micro-battery, respectively. The LiCoO₂ micro-dot electrode exhibited reversible electrochemical behavior in a potential range from 3.8 to 4.2 V versus Li/Li⁺, and the Li₄Ti₅O₁₂ micro-dot electrode showed sharp redox peaks at 1.5 V.     

Synthesis of polychloroprene–silica composites by sol‐gel method in the presence of modified polychloroprene containing triethoxysilyl group

Triethoxysilyl‐modified polychloroprene (CR) latex was synthesized by the emulsion copolymerization of 2‐(3‐triethoxysilylpropyl)‐1,3‐butadiene with chloroprene. This latex was mixed with unmodified CR latex and tetraethoxysilane to obtain CR–silica composites by sol‐gel reaction in the latex. SEM observation showed that the silica particles in unvulcanized composites have various diameters ranging from 0.1 to 0.6 μ m, and their size became larger with the decrease of the silica content. Vulcanized CR–silica composites showed that the tensile modulus and tear strength improved with an increase of the amount of modified CR. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1545–1552, 2005