Stability of Mullite Protective Coatings for Silicon-Based Ceramics

Silicon-based ceramics are prone to severe oxidation and volatilization problems in the presence of water vapor. To address these issues, mullite has been investigated in recent years as a possible protective coating material. To analyze the stability of such coatings, a multi-species diffusion model for ionic species is developed. Onsager reciprocity is assumed for the mobility coefficients and the resulting moving boundary problem is solved numerically. The formulation also accounts for substantial Si volatilization away from the outer surface of the coating. This model is used to analyze an initial transient leading to the formation of an internal silica layer, a second transient period that follows this silica formation, and a steady-state regime that can only be attained if Si diffusion is sufficiently fast.     

Bivalent EGFR-Targeting DARPin-MMAE Conjugates

Epidermal growth factor receptor (EGFR) is a validated tumor marker overexpressed in various cancers such as squamous cell carcinoma (SSC) of the head and neck and gliomas. We constructed protein-drug conjugates based on the anti-EGFR Designed Ankyrin Repeat Protein (DARPin) E01, and compared the bivalent DARPin dimer (DD1) and a DARPin-Fc (DFc) to the monomeric DARPin (DM) and the antibody derived scFv425-Fc (scFvFc) in cell culture and a mouse model. The modular conjugation system, which was successfully applied for the preparation of protein-drug and -dye conjugates, uses bio-orthogonal protein-aldehyde generation by the formylglycine-generating enzyme (FGE). The generated carbonyl moiety is addressed by a bifunctional linker with a pyrazolone for a tandem Knoevenagel reaction and an azide for strain-promoted azide-alkyne cycloaddition (SPAAC). The latter reaction with a PEGylated linker containing a dibenzocyclooctyne (DBCO) for SPAAC and monomethyl auristatin E (MMAE) as the toxin provided the stable conjugates DD1-MMAE (drug-antibody ratio, DAR = 2.0) and DFc-MMAE (DAR = 4.0) with sub-nanomolar cytotoxicity against the human squamous carcinoma derived A431 cells. In vivo imaging of Alexa Fluor 647-dye conjugates in A431-xenografted mice bearing subcutaneous tumors as the SCC model revealed unspecific binding of bivalent DARPins to the ubiquitously expressed EGFR. Tumor-targeting was verified 6 h post-injection solely for DD1 and scFvFc. The total of four administrations of 6.5 mg/kg DD1-MMAE or DFc-MMAE twice weekly did not cause any sequela in mice. MMAE conjugates showed no significant anti-tumor efficacy in vivo, but a trend towards increased necrotic areas (p = 0.2213) was observed for the DD1-MMAE (n = 5).     

Experimental Investigations on Microstructure,Properties and Workability Behavior of Zinc Oxide Reinforced Al–Si–Mg Matrix Composites

Silicon - Al-Si based alloy matrix composites are now broadly utilized by the industrial sectors like automobile, structural, aerospace and more practical industrial applications due to its...     

Studies on slip casting behavior of lanthanum strontium manganite

Dispersion conditions for slip (slurry) formulation of a powder mixture of lanthanum strontium manganite (La_0.84Sr_0.16MnO₃ - LSM) and carbon (pore former) in water was studied through detailed zeta-potential and rheological measurements. The zeta potential variation with pH for the aqueous suspensions of only LSM or carbon exhibited a maximum value in alkaline medium (−40 mV to −50 mV at a pH of 10-11), establishing the pH window for their co-dispersion for slurry formulation. A study of the viscosity variation with shear rate for the slurries with varying solid content (in the range of 45-65 wt.%) exhibited pseudo-plastic flow behavior, indicating presence of flocculates in them. The yield stress values obtained from the Casson equation reduced with decreasing solid content, indicating reduction in the flocculate strength. The slip with solid content of 50 wt.% exhibited optimum flow characteristics to form long tubes with uniform wall thickness (wall thickness 2-4 mm and length of 150-200 mm). The tubular specimens formed after controlled carbon burn out and sintering at 1400 °C for 1 h possessed about 35% open porosity. The porosity remained the same upon further sintering at 1400 °C for 8 h.     

Chitosan Schiff base as effective corrosion inhibitor for mild steel in acid medium

An environment friendly inhibitor, chitosan thiophene carboxaldehyde Schiff base, was synthesized by a condensation reaction of the carbonyl group of thiophene 2‐carboxaldehyde and free amino groups of chitosan. The chitosan Schiff base was characterized by UV spectroscopy, Fourier transform IR spectroscopy, elemental analysis and thermal analysis. The surface morphology of the Schiff base derivative was examined by SEM. Gravimetric and electrochemical techniques were used to explore the behaviour of the chitosan thiophene derivative as a corrosion inhibitor for mild steel in an acidic environment. The effects of inhibitor concentration, exposure time and temperature were investigated. The chitosan Schiff base showed a good inhibition performance of 92% inhibition efficiency at room temperature for 12 h of immersion in a weight loss experiment. The electrochemical results showed that the chitosan derivative acts as an effective mixed type inhibitor. The adsorption of the inhibitor followed the Temkin isotherm model. SEM and AFM techniques were used to characterize the protective layer formed on the mild steel substrate. © 2016 Society of Chemical Industry     

Evaluation of the corrosion resistance of anodized aluminum 6061 using electrochemical impedance spectroscopy (EIS)

The corrosion resistance of anodized Al 6061 produced by two different anodizing and sealing processes was evaluated using electrochemical impedance spectroscopy (EIS). The scanning electron microscope (SEM) was employed to determine the surface structure and the thickness of the anodized layers. The EIS data revealed that there was very little change of the properties of the anodized layers for samples that were hard anodized in a mixed acid solution and sealed in hot water over a 365 day exposure period in a 3.5 wt% NaCl solution. The specific admittance A_s and the breakpoint frequency f_b remained constant with exposure time confirming that the hard anodizing process used in this study was very effective in providing excellent corrosion resistance of anodized Al 6061 over extended exposure periods. Some minor degradation of the protective properties of the anodized layers was observed for samples that were hard anodized in H₂SO₄ and exposed to the NaCl solution for 14 days.     

Control of volatile organic compounds by an AC energizedferroelectric pellet reactor and a pulsed corona reactor

Two laboratory-scale plasma reactors, an alternating current (AC) energized ferroelectric (high dielectric ceramic) packed bed reactor and a nanosecond pulsed corona reactor, were constructed. This study was done to develop baseline engineering data to demonstrate the feasibility of the application of plasma reactors to the destruction of various volatile organic compounds (VOCs) at PPM levels. Complete destruction was obtained for toluene. Conversions of methylene chloride at 95% and trichlorotrifluoroethane (known as CFC-113) at 67% were achieved for the plasma reactors used. The conversion was dependent on the mean electron energy in the reactor and was also related to how strongly halogen species were bonded with carbon     

Pore morphology in sintered ZrO2–8 mol% Y2O3 ceramic: a small-angle neutron scattering investigation

Pore morphology and pore size distribution in yttria-stabilized zirconia (ZrO₂–8 mol% Y₂O₃) have been investigated, for two sintering temperatures, namely 1200 and 1270 °C, using small-angle neutron scattering. The results show that the reduction in the porosity, at 1270 °C compared to that at 1200 °C, occurs by the elimination of the pores at the lower end of the pore size distribution. In addition, the polydispersity is also lower at 1270 °C and the nature of the distribution is altered significantly near the smaller radius range. The average pore size shifts towards the higher radius range. The specific surface area of the pores is also diminished at 1270 °C because of the elimination of the finer pores.     

Electrochemical characterization of Cu dissolution and chemical mechanical polishing in ammonium hydroxide–hydrogen peroxide based slurries

Chemical mechanical polishing (CMP) of copper in ammonium hydroxide based slurry in the presence of hydrogen peroxide was investigated. The polishing trend was found to be similar to that exhibited by other slurries containing hydrogen peroxide and various complexing agents used for Cu CMP. When the hydrogen peroxide concentration is increased, the polish rate increases, reaches a maximum and then decreases. The location and the magnitude of the maximum depend on the ammonium hydroxide concentration. The dissolution of copper in the NH₄OH–hydrogen peroxide solution was probed by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) experiments. Electrical equivalent circuit (EEC) and reaction mechanism analysis (RMA) were employed to determine the mechanistic reaction pathway of Cu dissolution in NH₄OH–hydrogen peroxide system. Based on the RMA analysis, a four step catalytic mechanism with two adsorbed intermediate species is proposed.     

Radioactive contamination measurements of the primary sodium pipes in FBTR by gamma spectrometry

Gamma spectrometric measurements were carried out in the primary sodium pipes of FBTR, twice during shut down state of the reactor with sodium circulating at 180 °C and once after draining the primary sodium from pipes. However, the first two measurements were mainly the feasibility studies of undertaking gamma spectrometric measurements inside the primary sodium cells and to establish a reference on the build up of radiation field in the cells due to the deposition of radionuclides on the walls of the primary sodium pipelines. For estimating the specific activity of radionuclides in the circulating sodium as well as deposited ones on the interiors of pipes, calibration curves were generated by simulating the geometry conditions. Third spectral measurement was performed after 651 EFPD of reactor operation under two scenarios, sodium circulating at 180 °C and sodium drained out from the primary sodium pipes. The radionuclides observed before draining of sodium are ⁵⁴Mn, ⁵⁸Co and ⁶⁰Co due to corrosion products and ²⁰³Hg, ²²Na and ²⁴Na due to activation products of coolant and the soluble impurities in it. Trace quantities of ⁶⁵Zn, ⁵⁹Fe and ¹²⁴Sb were also seen. Once the primary sodium is drained from the pipelines, the major radionuclides deposited inside the walls of the pipelines and their specific activities are, ⁵⁴Mn (17,700 kBq/m²), ²²Na, ⁶⁰Co and ⁵⁸Co (∼350 kBq/m² each) and ⁶⁵Zn (250 kBq/m²). These results indicate that the handling of components for maintenance work inside the cells housing primary sodium pipes, if warranted, is not much of a radiological concern.