Taguchi‐based analysis of polyamide 6/acrylonitrile–butadiene rubber/nanoclay nanocomposites: The role of processing variables

Applying the Taguchi method of experimental design, we prepared various polyamide 6 (PA6)/acrylonitrile butadiene rubber (NBR)/nanoclay nanocomposites under different processing conditions by melt mixing in an internal mixer. The effects of the processing variables, including the rotor speed, chamber temperature, and mixing order on the morphology, that is, the rubber particle size and interlayer distance, and the mechanical properties, that is, the tensile modulus and impact strength, were then investigated. As demonstrated with the Taguchi approach, the lower temperature associated with higher rotor speeds improved the mechanical properties of the 90/5/5 PA6/NBR/nanoclay systems. However, it was revealed that the mixing order did not affect the mechanical properties for the assigned composition. Hence, the simultaneous mixing of all the ingredients is seemingly the simplest way of mixing to obtain the desired mechanical properties. These results were confirmed with transmission and scanning electron microscopy observations and X‐ray diffraction measurements. Image analysis corresponding to the mean particle size of the NBR constituent was also performed. The optimum processing condition to achieve the appropriate mechanical properties is ultimately predicted by the Taguchi analysis and corresponded to a chamber temperature of 230°C and a screw speed of 80 rpm. Moreover, the simultaneous mixing of all of the ingredients was suggested for convenience. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 820‐828, 2013     

Prediction of Particle Deposition Using a Simplified Particle Model in Fully Developed Channel Flow

In this study the Eulerian particle model was modified to predict the particle deposition rate in fully developed channel flow. The modified model is less complicated and has much lower computation time. The performance of the simplified model was examined by comparing the particle deposition rate in a vertical channel with the experimental data for fully developed channel flow available in the literature. The effects of turbophoretic force, thermophoretic force, electrostatic force, gravitational force, Brownian/turbulent diffusion, and the wall roughness on the particle deposition rate were examined. The predictions of the modified particle model were in agreement with the experimental data.     

Thermogravimetric Analysis of a Cellulosic Fabric Incorporated by Synthetic Ammonium Magnesium Phosphate as a Flame-Retardant

We have investigated the effect of synthetic struvite (MgNH₄PO₄·6H₂o) on the flammability of a cellulosic fabric. It was synthesized by means of the multiple-bath method and deposited onto a cotton fabric. Its uniformity was ensured by means of squeeze rolls, obtaining the optimum effective add-on value of ammonium magnesium phosphate to impart flame retardancy to cotton fabric in the range of around 12 g anhydrous salt per 100 g fabric. A thermogravimetric analysis of pure cotton, treated cotton, and the salt was accomplished, and their thermograms were compared and commented upon. The results obtained fortified the chemical theory expressing the promotion of the formation of solid char rather than the formation of volatile pyrolysis products, during the fulfillment of thermal decomposition of the cellulosic substrate.     

The effect of pressure on removal of carbon monoxide in biofilter

Solubility of carbon monoxide in water is very important for its biological oxidation or removal process of gaseous pollutants. Present research shows the effect of pressure on solubility of carbon monoxide in liquid phase and its removal process by a biofilter. The results are considered as laboratory research on carbon monoxide elimination. In this method a pressurized trickle-bed biofilter was used to increase pressure in the reactor. The biofilter was filled with Leca-stones and inoculated with microorganisms. When the system’s pressure is increased, the solubility of carbon monoxide will be increased, respectively, and it causes a better reaction of the microorganisms for removing of gaseous pollutants. The efficiency was improved significantly by increasing the pressure in the reactor.     

Irreversible changes in protein conformation due to interaction with superparamagnetic iron oxide nanoparticles

The understanding of the interactions between nanomaterials and proteins is of extreme importance in medicine. In a biological fluid, proteins can adsorb and associate with nanoparticles, which can have significant impact on the biological behavior of the proteins and the nanoparticles. We report here on the interactions of iron saturated human transferrin protein with both bare and polyvinyl alcohol coated superparamagnetic iron oxide nanoparticles (SPIONs). The exposure of human transferrin to SPIONs results in the release of iron, which changes the main function of the protein, which is the transport of iron among cells. After removal of the magnetic nanoparticles, the original protein conformation is not recovered, indicating irreversible changes in transferrin conformation: from a compact to an open structure.     

Electrophoretic deposition of fiber hydroxyapatite/titania nanocomposite coatings

Hydroxyapatite/titania nanocomposite coatings were electrophoretically deposited from ethanolic suspensions of titania and fiber shaped hydroxyapatite (FHA) nanoparticles. Triethanolamine (TEA) was used to enhance the colloidal stability of particles in suspensions. Electrophoretic deposition (EPD) was performed using the suspensions with different concentrations (wt%) of titania/FHA particles. EPD rate decreased more rapidly with time for suspensions with higher wt% of FHA due to the higher voltage drop over the deposits shaped from them. Stacking of long FHA particles on the substrate during EPD resulted in the formation of coarse pores in the deposits. It was found that titania nanoparticles can more efficiently infiltrate through and fill the pores in TEA containing suspensions due to the stronger electrostatic repulsion force between pore walls (FHA) and titania nanoparticles in them. The coatings deposited from the suspensions with 50 wt% of FHA or more did not crack during drying due to the significant reinforcement action provided by high wt% of FHA in them. Nanocomposite coatings deposited from TEA containing (2 mL/L) suspensions with 50 and 75 wt% of FHA had the best corrosion resistance in simulated body fluid (SBF) solution due to their crack-free microstructure and efficiently filled pores.     

Development of multiple-droplet drop-casting method for the fabrication of coatings and thin solid films

Spray coating is a commercial and low-cost technique for the fabrication of large-area coatings and thin films, but it is a stochastic process that is hard to control, as far as the fabrication of thin coatings and solid films is concerned. On the other hand, drop-casting is a facile and more controllable coating technique than spray coating, but its application is limited to small-area thin solid films and coatings. The objective of this work is, therefore, to study the feasibility of impinging an array of droplets, rather than just one droplet, to fabricate polymeric and other solution-processed thin films with larger surface areas than those produced by conventional drop-casting. To this end, in this study, four droplets of poly(3,4-ethylenedioxythiophene)–polystyrene sulfonate (PEDOT:PSS) solution are released simultaneously and impinged on the four vertices of a square on a wettable solid surface to make a thin film. The effect of the substrate texture on the spreading and the film formation process is studied. As a novel idea, the substrate is excited by ultrasonic vibration to improve the droplet spreading and coalescence. It is shown that as time elapses, the impinged droplets successfully coalesce and make a thin film. Surface morphology and roughness of the resulting PEDOT:PSS thin solid films show that, except on the edges, the resulting thin solid films are uniform. This leads us to conclude that the application of equal-sized and equally-spaced multiple droplets released simultaneously and impinged on vibrating substrates could be considered as a new coating technique, which has some of the benefits of the spray coating, but it is much more controllable than spray coating.     

Deactivation of Pt/wire-mesh and vanadia/monolith catalysts applied in selective catalytic reduction of NO<Subscript><Emphasis Type="Italic">x</Emphasis></Subscript> in flue gas

In this study the deactivation of Pt/wire mesh and vanadia/monolith catalysts by aerosol particles of some inorganic salts (K₂SO₄, KCl and ZnCl₂) with high or low melting points has been investigated. The aerosol particles may either diffuse within the matrix of the catalysts and block the mezzo and micro pores, or deposit on the outer surface of the catalysts and form a porous layer causing a mass transfer resistance that ultimately deactivates the catalysts. It has been observed that in both Pt/wire mesh and vanadia/monolith catalysts the deactivation effect of ZnCl₂ was more pronouced compared to other salts. As an example, after 31 hours of exposure to ZnCl₂, 10% of the catalysts activities was lost. This may be related to the ZnCl₂ lower melting point in comparison with other poisons. These results are in agreement with the previous findings for deactivation of wire-mesh catalysts used for oxidation of volatile organic compounds (VOC) and CO by exposing the catalysts to the aerosols generated from inorganic salts.     

Removal of methylene blue from aqueous solution by electrophoretically deposited titania‐halloysite nanotubes coatings

Two‐component suspensions of titania and halloysite nanotubes (HNTs) were prepared in ethanol with 0.5 g/L (optimum concentration) of polyethyleneimine (PEI) and different wt% of HNTs. Kinetics of Electrophoretic deposition (EPD) decreased with increasing the HNTs content in suspensions due to their less mobility compared with titania particles. HNTs reinforced the microstructure of coatings and reduced or completely prevented from cracking during drying and heat‐treatment steps. Removal of methylene blue (MB) via adsorption by HNTs coatings was faster than its photocatalytic degradation by titania coating. Dispersion of HNTs (up to ≈30 wt%) in the matrix of titania resulted in the synergistic catalytic effect in MB removal. The synergistic effect was because of the shorter traveling distance of MB molecules adsorbed on HNTs toward the photocatalytic active site of titania particles in composite coatings. However, the synergistic effect was destroyed with increasing the HNTs content in coating. Difference between the amount of MB removed by titania and composite coatings increased at longer times (≥60 minutes). Mass transfer of MB adsorbed on HNTs toward the photocatalytic active sites of adjacent titania particles can compensate the decline in the mass transfer from solution at longer times.