Development of a fouling monitor for safety-related heat exchangers

Periodic safety reviews (PSRs) are performed to verify and/or improve the safety of operating nuclear power plants. When the PSR of Gori Units 3/4 in South Korea was performed, a few safety-related heat exchangers were pointed out as components in need of an ageing management program. This study shares the motivation with the necessity of the ageing management program. We developed a condition monitoring methodology for identifying one of the ageing mechanisms in the safety-related heat exchangers and named it the fouling monitor. The fouling monitor is composed of (1) the model for determining the test fouling resistance and the projected design fouling resistance at a test condition, and (2) the monitoring and detection of their deviation. The mathematical model for determining the projected design fouling resistance at a test condition needs to be considered carefully because the heat exchanger, and particularly in this study, the letdown heat exchanger, is normally tested under operating conditions that differ considerably from the design conditions. This need was met by developing independent physical and empirical correction methods of which consistency is cross-checked. Either or both correction method(s) convert the design fouling resistance into a projected fouling resistance, which is finally comparable with the test fouling resistance. The monitoring and detection method tracks the deviation of the test fouling resistance and the projected fouling resistance. Considering the stochastic characteristics of fouling phenomena, we adopted the sequential probability ratio test to determine appropriate scheduling for cost- and safety-optimized maintenance of the heat exchanger.     

Microfluidic chip to produce temperature jumps for electrophysiology

We developed a microfluidic chip that provides rapid temperature changes and accurate temperature control of the perfusing solution to facilitate patch-clamp studies. The device consists of a fluid channel connected to an accessible reservoir for cell culture and patch-clamp measurements. A thin-film platinum heater was placed in the flow channel to generate rapid temperature change, and the temperature was monitored using a thin-film resistor. We constructed the thermal chip using SU-8 on a glass wafer to minimize the heat loss. The chip is capable of increasing the solution temperature from bath temperature (20 degrees C) to 80 degrees C at an optimum heating rate of 0.5 degrees C/ms. To demonstrate the ability of the thermal chip, we have conducted on-chip patch-clamp recordings of temperature-sensitive ion channels (TRPV1) transfected HEK293 cells. The heat-stimulated currents were observed using whole-cell and cell-attached patch configurations. The results demonstrated that the chip can provide rapid temperature jumps at the resolution of single-ion channels.     

Critical parameters of nylon and other fibres for spalling protection of high strength concrete in fire

This study investigated various types of fibre length, fibre diameter, fibre type and fibre content on the degree of spalling of concrete in fire. Four types of fibres, namely, polypropylene, polyvinyl alcohol, cellulose and nylon with various lengths and diameters were studied. Fibre contents ranged from 0.05 to 0.15% by volume of concrete. Fire tests were conducted according to the ISO 834 standard heating curve. Results showed that when comparing all the fibres under the same fibre content levels (% volume of concrete), the nylon fibre was the most effective in protecting concrete from spalling. This is because the diameter of the nylon fibres were significantly less than the other fibres, hence there were significantly more number of nylon fibres present for the same fibre content (% volume) in concrete. Analysis revealed, regardless of the amount of fibre, the type of fibre, diameter of and length of fibre, there is a strong relationship between the total number of fibres present per unit volume, length of fibres and the degree of spalling observed. Based on this relationship, the authors established a critical minimum for total number of fibres per unit volume for spalling protection in fire.     

Synchrotron X-ray reflectivity study of high dielectric constant alumina thin films prepared by atomic layer deposition

High dielectric constant (high-k) gate dielectric alumina films were prepared with nanoscale thicknesses on p-type silicon substrates by atomic layer deposition (ALD) with alternating pulses of trimethyl aluminum, nitrogen, ozone and nitrogen, and some of them were further thermally annealed. These high-k gate dielectric films were characterized by synchrotron X-ray reflectivity (XR), and the XR data were quantitatively analyzed, providing the following structural parameters of each gate dielectric film: the surface roughness and interfacial roughness, the electron density profile, the number of layers, and the thickness of individual layers. These structural characteristics were then analyzed in detail by considering the ALD processing conditions and post-thermal annealing history.     

Decrease in work function of boron ion-implanted ZnO thin films

We have fabricated boron ion-implanted ZnO thin films by ion implantation into sputtered ZnO thin films on a glass substrate. An investigation of the effects of ion doses and activation time on the electrical and optical properties of the films has been made. The electrical sheet resistance and resistivity of the implanted films are observed to increase with increasing rapid thermal annealing (RTA) time, while decreasing as the ion dose increases. Without any RTA process, the variation of the carrier density is insensitive to the ion dose. With the RTA process, however, the carrier density of the implanted films increases and approaches that of the un-implanted ZnO film as the ion dose increases. On the other hand, the carrier mobility is shown to decrease with increasing ion doses when no RTA process is applied. With the RTA process, however, there is almost no change in the mobility. We have achieved the optical transmittance as high as 87% within the visible wavelength range up to 800 nm. It is also demonstrated that the work function can be engineered by changing the ion dose during the ion implantation process. We have found that the work function decreases as the ion dose increases.     

Localization algorithm using a virtual label for a mobile robot in indoor and outdoor environments

Scanning laser range sensors provide range data consisting of a set of point measurements. The laser sensor URG-04LX has a distance range of approximately 0.02–4 m and a scanning angle range of 240°. Usually, such an image range is acquired from one viewpoint by “moving” the laser beam using rotating mirrors/prisms. The orientation of the laser beam can easily be measured and converted into the coordinates of the image. This article conducts localization using virtual labels with data about distances in the environment obtained from 2D distance laser sensors. This method puts virtual labels on special features and points which are along the mobile robot’s path. The current location is calculated by combining the virtual label and the range image of the laser range finder.     

Companion robots for older adults: Rodgers’ evolutionary concept analysis approach

Intelligent Service Robotics - This study aims to analyze the concept of companion robots for older adults from the perspective of nursing. This study employed a concept analysis. The literature...     

Constraint force design method for topology optimization of planar rigid-body mechanisms

This study develops a new design method called the constraint force design method, which allows topology optimization for planar rigid-body mechanisms. In conventional mechanism synthesis methods, the kinematics of a mechanism are analytically derived and the positions and types of joints of a fixed configuration (hereafter the topology) are optimized to obtain an optimal rigid-body mechanism tracking the intended output trajectory. Therefore, in conventional methods, modification of the configuration or topology of joints and links is normally considered impossible. In order to circumvent the fixed topology limitation in optimally designing rigid-body mechanisms, we present the constraint force design method. This method distributes unit masses simulating revolute or prismatic joints depending on the number of assigned degrees of freedom, analyzes the kinetics of unit masses coupled with constraint forces, and designs the existence of these constraint forces to minimize the root-mean-square error of the output paths of synthesized linkages and a target linkage using a genetic algorithm. The applicability and limitations of the newly developed method are discussed in the context of its application to several rigid-body synthesis problems.