Mechanical behavior of injection molded β-crystalline phase polypropylene

High purity and a large amount of β-modification can be produced in polypropylene (PP) by adding a bicomponent β-nucleator consisting of equal amounts of pimelic acid and calcium stearate. Wide angle X-ray diffraction (WAXD), scanning electron microscopy (SEM), static tensile tests, Izod impact tests, and instrumented drop weight impact testing were used to characterize the structure, morphology, and mechanical behavior of the β-phase PP. The WAXD patterns show that the relative content of the β-phase (K value) in the skin layer of the injection molded specimen is 0.54, whereas the K value in the core section is 0.92. SEM observations reveal that the β-spherulite exhibits a sheaf-like structure and there are no clear boundaries between the spherulites. Static tensile tests indicate that the elongation at break of pure PP is enhanced by the addition of a β-nucleator. The impact and drop weight tests also indicate that the impact resistance of PP is improved by adding the β-nucleating agent. The improvement in impact toughness is associated with the formation of microcrazes within the PP.     

Wear behaviour of an Al–12% Si alloy reinforced with a low volume fraction of SiC particles

Aluminium–silicon alloys reinforced with low volume fractions of SiC particles were prepared by the compocasting process. The wear behaviour of the unreinforced Al–12Si alloy and metal-matrix composites (MMCs) was investigated by using a block-on-ring test at room temperature under dry conditions. The results showed that the addition of a low volume fraction of SiC particles (2–8 vol%) is a very effective way of increasing the wear resistance of the matrix alloy. Metallographic examinations revealed that the wear zone of the Al–12Si alloy consists of both hardened and deformation layers. The depth of the hardened layer depended on the applied load and was in the vicinity of 10–50 μm. The formation of the hardened layer was related to the alignment and redistribution of fragmented eutectic phase to the surface region during sliding wear. Furthermore, the delamination of debris from the hardened layer was responsible for a higher wear loss observed in the Al–12Si alloy. The thickness of the hardened layer formed on the MMC specimens was reduced considerably by the incorporation of fragmented SiC particles. This layer exhibited higher hardness and wear resistance than that developed in the unreinforced alloy.     

Internal field emission and conductivity relaxation in carbon nanofiber filled polymer system

Conducting polymer nanocomposites based on high density polyethylene (HDPE) and carbon nanofiber (CNF) were fabricated by melt compounding. The conductivity of the nanocomposites was found to follow the percolation behavior. Effect of electric field on the electrical conduction behavior of such composites was investigated. The results revealed two competing processes in the composite: internal field emission and electrical conduction relaxation. The former is dominant at lower filler concentrations or under low electric field, while the latter is pronounced under the application of strong electric field. Further, the relaxation time is nearly independent on the electric field strength but decreased with increasing temperature.     

Synthesis and degradation behavior of poly(propylene carbonate) derived from carbon dioxide and propylene oxide

High molecular weight and regular molecular structure poly(propylene carbonate) (PPC) was successfully synthesized from carbon dioxide and propylene oxide. The PPC copolymer structure was an exact alternating copolymer as evidenced by the ¹³C‐NMR technique. Degradative behavior of the PPC was conducted by soil burial and buffer solution immersion (pH = 6) tests, respectively. The results showed that the weight loss of soil buried in PPC films increased more slowly than that immersed in the buffer solution after 6‐month exposure. However, the weight loss of sample immersed in the buffer solution increased rapidly during the first 2 months and reached a value of 4.59%. Water sorption measurement also revealed that the PPC membranes immersed in buffer solution were more hydrophilic than those in soil burial tests. The degradation mechanism of PPC membranes was correlated with the sample morphologies, FTIR, and ¹H‐NMR spectra. The SEM morphologies were consistent with the weight loss and water sorption measurements. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1840–1846, 2004     

Properties of electron-beam-welded and laser-welded austenitic Fe-28Mn-5Al-1C alloy

Austenitic Fe-28Mn-5Al-1C alloy was welded by electron-beam and CW CO₂ laser techniques. Tensile tests, impact tests, potentiodynamic and cyclic polarization measurements were used to evaluate the mechanical properties and corrosion behaviour of the weld materials, Metallographic examination showed that the microstructure of the electron-beam-welded and laser-welded metals consisted mainly of the columnar and equiaxed austenitic structures. Grain growth in the heat-affected zone (HAZ) was minimal for welding with these two techniques. The tensile and impact tests indicated that the weld materials exhibited lower tensile strength, percentage elongation, percentage reduction in area and impact energy than those of the base alloy. The polarization measurements revealed that the anodic polarization behaviour of the HAZs of the electron-beam-welded and laser-welded materials was identical to that of the base alloy when exposed in 1M Na₂SO₄ solution. However, the electron-beam-welded and laser-welded metals exhibited a higher current density in the passive region than that of the base alloy when exposed to 1N H₂SO₄ acid solution.     

X-ray photoelectron spectroscopy and electrochemical characterization of a FeCrMoNiRu alloy in 0.5 M HCl solution

The spontaneous passivation behaviour of a Fe-22Cr-3Mo-5Ni alloy system containing small amounts of ruthenium in 0.5 M HCl solution has been investigated by means of immersion tests, electrochemical measurements and the XPS technique. The weight loss and electrochemical measurements show that increasing amounts of ruthenium (up to 0.3 wt%) in Fe-22Cr-3Mo-5Ni substantially improve resistance to attack by hydrochloric acid. The XPS results show that the spontaneously formed passive film on this alloy with ruthenium mainly consists of Cr and Mo oxyhydrox-ides. Molybdenum is incorporated as Mo⁴⁺ and Mo⁶⁺, while neither ruthenium nor nickel are found in the passive film. The effects of ruthenium additions on the spontaneous passivation of FeCrMoNi alloys are discussed.