Effect of a Small Amount of Synthetic Fiber on Performance of Biocarbon-Filled Nylon-Based Hybrid Biocomposites

Advanced hybrid biocomposites are engineered from nylon 6, waste wood biosourced carbon (biocarbon) with a low content of synthetic fiber for lightweight auto-parts uses. The novel engineering process through direct injection molding of only 2 wt% synthetic fibers in the form of masterbatch with 20 wt% biocarbon, results outstanding performance of the resulting nylon biocomposites. Such uniquely developed biocomposites show tensile strength of 105 MPa and tensile modulus of 5.14 GPa with a remarkable heat deflection temperature (HDT) of 206 °C. The direct injection molding of synthetic fiber retains the length ≈3 times higher as compared to traditional extrusion and injection molding; resulting greater degree of entanglement and composite reinforcement effectiveness in the hybrid biocomposites. Highly dimensionally stable nylon 6 biocomposites with a very low coefficient of linear thermal expansion results through reinforcing ability of the sustainable biocarbon and small amount of synthetic fiber.     

Acrylic-ester-polyol based novel two-component polyurethane clear coat: Evaluation of performance characteristics

In the current study, a combination of acrylic polyol (AP) and ester polyol (EP) were synthesized and reacted at variable ratios with hexamethylene diisocyanates and isophorone diisocyanates to prepare a transparent two-component polyurethane (PU) coating formulation. The formations of the polyol system, isocyanate system, and the PU systems were confirmed by ¹H nuclear magnetic resonance and Fourier-transform infrared spectroscopy. Transparency of the coatings was examined using haze, and gloss measurement, which showed acrylic-ester-polyurethane (aePU-5 and aePU-6) have 91.5% and 91.8% transparency and gloss of 90.3 and 90.7 GU respectively. The thermal properties like T_g and the thermal stability of the coatings were verified using differential scanning calorimetry, and thermogravimetric analysis respectively which was found to increase with increasing EP content and decreasing AP content which may be ascribed to improved compatibility of copolymers, and homogeneity in PU along with enhanced crosslinking density. The degree of adhesion of coating with the substrate was validated from lap-shear, and cross-cut tape test which showed improved performance at AP:EP ratio of 60:40. The coatings were found to exhibit resistance toward pencil hardness with aePU-5 and aePU-6 having the optimum resistance of 9H. The surface morphology and topography were observed under scanning electron microscopy, and atomic force microscopy, respectively. The outcome confirms the higher smoothness of the surfaces subjected to the increase in EP content. The PU system with 40 wt% AP content and 60 wt% EP designated as aePU-5 was found to exhibit optimum performance.     

Comparison in composite performance after thermooxidative aging of injection molded polyamide 6 with glass fiber,talc, and a sustainable biocarbon filler

Degradation is an unavoidable part of a material's life making it important to both monitor and control the aging behavior of plastics. This study compares thermooxidative degraded composites of a novel bio-based and sustainable filler, Biocarbon (MBc), against that of traditional and commercially available fillers (glass fiber and talc) used in the automotive industry. The influence of thermooxidative degradation on the composites was studied under accelerated heat aging for 1000 h at 140°C. The mechanical properties of the composites were evaluated using notched Izod impact as well as both tensile and flexural tests. Morphological structure of the composites was investigated using a scanning electron microscopy. Dynamic mechanical analysis and differential scanning calorimetry were used to evaluate the physical transitions both before and after aging. The glass-filled composites displayed the best performance; while, both the talc and biocarbon composites possessed similar strength and ductility performances. Advantageously, the biocarbon composites experienced an 11% reduction in density as compared to talc-filled composites with similar weight content. After aging, all composites exhibited reduced tensile and flexural strengths ranging from 5 to 67% partly due to chain scission. Whereas, the modulus of all composites increased with a range of 1–24% due to an annealing effect. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48618.     

Conductivity and atmospheric aging studies of polypyrrole-coated cotton fabrics

Polypyrrole (PPy) is one of the preferred alternatives among the intrinsically conductive polymers (ICPs). In this study, PPy-coated cotton (PPy-CT) fabrics were synthesized by two step in situ chemical polymerization. The reaction parameters, such as monomer concentration and temperature, were studied in detail. The surface resistivity of PPy-CT fabrics ranged ∼ 15–5000 Ω⁻². To assess long-term usage potential, the atmospheric aging of conductivity characteristics of treated fabrics was monitored over a period of 6 months. It was found that the synthesis temperature had a significant impact on conductivity and atmospheric aging of PPy-CT fabrics. Furthermore, various sulfonic acid sodium salts added as external doping agents during polymerization also had a positive effect. The scanning electron microscopy revealed smoother morphology of sulfonic acid salt doped PPy coatings. The overall study addresses the durability aspect of PPy-CT fabrics in potential applications areas. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Study of the effect of processing conditions on the co‐injection of PBS/PBAT and PTT/PBT blends for parts with increased bio‐content

This work studies the effect of processing parameters on mechanical properties and material distribution of co‐injected polymer blends within a complex mold shape. A partially bio‐sourced blend of poly(butylene terephthalate) and poly(trimethylene terephthalate) PTT/PBT was used for the core, with a tough biodegradable blend of poly (butylene succinate) and poly (butylene adipate‐co‐terephthalate) PBS/PBAT for the skin. A ½ factorial design of experiments is used to identify significant processing parameters from skin and core melt temperatures, injection speed and pressure, and mold temperature. Interactions between the processing effects are considered, and the resulting statistical data produced accurate linear models indicating that the co‐injection of the two blends can be controlled. Impact strength of the normally brittle PTT/PBT blend is shown to increase significantly with co‐injection and variations in core to skin volume ratios to have a determining role in the overall impact strength. Scanning electron microscope images were taken of co‐injected tensile samples with the PBS/PBAT skin dissolved displaying variations of mechanical interlocking occurring between the two blends. © 2014 The Authors Journal of Applied Polymer Science Published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41278.     

Effect of Nanoclay on the Mechanical,Thermal, and Water Absorption Properties of an UP-toughened Epoxy Network

Unsaturated polyester (UP)-toughened epoxy nanocomposites were prepared, and their effective mechanical and thermal properties were studied. Two types of organo-modified montmorillonite (OMMT) clays were used to prepare the nanocomposites. X-ray diffraction (XRD) and transmission electron microscopy (TEM) analysis showed the formation of exfoliated silicate layers in the UP-toughened epoxy matrix. Mechanical tests revealed that nanocomposites (containing 1 wt% OMMT clay) showed an increase in tensile strength to 13.8%, flexural strength to 10%, and impact strength to 4% compared with an UP-toughened epoxy blend. The effect of different heating rates on the curing behavior of UP-toughened epoxy nanocomposites was investigated using non-isothermal differential scanning calorimetry. The data were interpreted using the Kissinger and Flynn–Wall–Ozawa models to find the curing reaction parameter. The water uptake behavior for nanocomposites increased with the addition of OMMTs. Scanning electron microscopy micrographs indicated morphological changes in the impact fractured samples of UP-toughened epoxy nanocomposites.     

Effect of SO<Subscript>4</Subscript> <Superscript>2-</Superscript>, Cl<Superscript>–</Superscript> and NO<Subscript>3</Subscript> <Superscript>-</Superscript> anions on the formation of iron oxide nanoparticles via microwave synthesis

In the present work iron oxide nanoparticles have been prepared by microwave assisted synthesis with the influence of different precursor salts and synthesis of magnetite, hematite, Iron oxide hydroxide and maghemite nanoparticles. Synthesized iron oxide nanoparticles were characterized with Infrared Spectroscopy (FTIR), Field Emission Scanning Electron Microscopy (FESEM), and Energy-dispersive X-ray Spectroscopy (EDX). XRD measurements show that the peaks of diffractogram are in agreement with the theoretical data of magnetite, hematite, FeO(OH) (Iron oxide hydroxide) and maghemite. Crystallite size of the particles was found to be 33, 45, 36 and 43.5 nm for Fe₃O₄, α-Fe₂O₃, FeO(OH) and γ-Fe₂O₃. FESEM studies indicated that size of the particles is observed in the range of about 19.4 to 46.7 nm (Fig. 2a, average 32 nm), 29.1 to 67.6 nm (Fig. 2b average 45 nm), 29.1 to 40.8 (Fig. 2c average 36.6 nm), 29.1 to 80 nm (Fig. 2d average 43.5) for Fe₃O₄, α-Fe₂O₃, FeO(OH) and γ-Fe₂O₃ respectively. EDX spectral analysis reveals the presence of carbon, oxygen, iron in the synthesized nanoparticles. The FTIR graphs indicated absorption bands due to O–H stretching, C–O bending, C–H stretching and Fe–O stretching vibrations.     

Laminar free convection in open-ended vertical 7-rod bundles: experiments and porous model

The flow of ambient air induced solely by buoyancy, through a vertical rod bundle has been modelled as a phenomenon in a porous medium. The rods are at uniform heat flux condition and the circular shell adiabatic. The induced flow rate was found to be controlled by a parameter ψ dependent on the heat flux, rod diameter, length, fluid properties and the bundle permeability. Measurements performed on two 7-rod bundles corroborate the theoretical predictions. Longitudinally averaged heat transfer rates from the central and peripheral rods have also been measured and average information generated for the bundle.     

Statistical design of sustainable composites from poly(lactic acid) and grape pomace

Biocomposites from poly(lactic acid) (PLA) and grape pomace (GP) were created via injection molding to examine the effects of GP in a PLA matrix. To optimize the mechanical performance the biocomposites were compatibilized with maleic anhydride grafted PLA (MA-g-PLA). The objective of this work was to create a model that could accurately predict the mechanical properties of GP/PLA biocomposites. A region of feasibility for the biocomposites was determined using a statistical design of experiments. Linear regression was used to model the mechanical performance and predicted results with an error of 10% for both tensile and flexural strength and 16% for impact strength. The model was verified with a biocomposite of PLA/GP/MA-g-PLA with a ratio of 62/36/2. This biocomposite had a tensile strength, flexural modulus, and impact strength of 25.8 MPa, 40.0 MPa, and 18.4 J/m, respectively. It was found that a linear model can accurately predict the mechanical properties of PLA/GP/MA-g-PLA biocomposites.