漏斗式自动送料弯曲模设计

介绍了在通用冲床上使用的漏斗式自动送料弯曲模的结构形式、工作过程和设计要点。该模具采用漏斗式半自动送料装置,用于弯制各种V形、U形和弓形工件,适合大批量生产。     

Structure and tensile／wear properties of microarc oxidation ceramic coatings on aluminium alloy

Thick and hard ceramic coatings were prepared on the Al-Cu-Mg alloy by microarc oxidation in alkali-silicate electrolytic solution. The thickness and microhardness of the oxide coatings were measured. The influence of current density on the growth rate of the coating was examined. The rnicrostructure and phase composition of the coatings were investigated by means of scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction. Moreover, the tensile strength of the AI alloy before and after microarc oxidation treatment were tested, and the fractography and morphology of the oxide coatings were observed using scanning electron microscope. It is found that the current density considerably influences the growth rate of the microarc oxidation coatings. The oxide coating is mainly composed of α-Al2 O3 and γ-Al2O3, while high content of Si is observed in the superficial layer of the coating. The cross-section microhardness of 120μm thick coating reaches the maximum at distance of 35μm from the substrate/coating interface. The tensile strength and elongation of the coated AI alloy significantly decrease with increasing coating thickness. The rnicroarc oxidation coatings greatly improve the wear resistance of AI alloy, but have high friction coefficient which changes in the range of 0.7-0.8. Under grease lubricating, friction coefficient is only 0. 15 and wear loss is less than 1/10 of the loss under dry friction.     

铂钛不溶性阳极研制

主要研究了钛基镀铂工艺,确定了工艺中各种参数值,测定了铂钛不溶性阳极的各种性能.本工艺所得铂钛不溶性阳极耐腐蚀性强,与基体结合力好,镀层厚度2～5μm.     

Cu-Ni-Si-Cr合金的时效析出与再结晶

研究了Cu-Ni-Si-Cr合金在时效过程中，析出与再结晶的交互作用及其对合金性能的影响。研究结果表明，形变使合金时效析出相更加细小、弥散，析出对再结晶的形核和长大过程产生阻碍作用。在再结晶的形成和长大过程中，析出相在晶界前沿快速粗化或重新溶解，并在再结晶区域中重新析出，导致更加弥散的析出相分布。     

A study on determining hardening curve for sheet metal

The hardening curve for sheet metal can be determined from the load–displacement curve of tensile specimen with rectangular cross-section. The previous researches, however, have paid little attention to its use in large deformation. Moreover, it varies with materials, deformation conditions and so on, and there are not enough hardening curves available in manuals. In order to study metal behavior, it is very important to establish a method to create a large strain hardening curve based on the normal mechanical test. In this paper, two new kinds of specimens are proposed, one is a multi-stepped specimen that can be traced to the three-stepped specimen, and the other is a tapered specimen which decreases the complexity of the multi-stepped specimen in manufacture. In this study, circle grids are imposed on the specimen surface to calculate true strains at different positions of the specimen. It is found that the load added to the different segments of specimen just before fracture can be determined by the maximum load and breaking load. True strains and corresponding true stresses can be determined after the specimen is pulled to fracture, so the hardening curve can be easily achieved. After a great deal of experiment, the results show that the tapered specimen has almost the same key parameters as the multi-stepped specimen, and the former is more easily used. Meanwhile, the work-hardening exponent (n) and the coefficient of normal anisotropy (r) can be obtained conveniently, and the forming limit line can also be approximately induced.     

TC4钛合金表面等离子喷涂Al2O3-13wt％TiO2涂层及激光重熔研究

采用等离子喷涂技术在TC4钛合金表面制备了常规Metco130陶瓷涂层及纳米结构Al2O3-13wt％TiO2涂层，并利用CO2激光器对涂层进行了激光重熔，采用X射线衍射分析（XRD）、扫描电镜分析（SEM）、微区成分分析（EDAX）及维氏硬度试验研究了激光重熔前后涂层的组织性能变化。结果表明，等离子喷涂涂层与基体形成了较好的机械结合，但涂层中存在孔隙，激光重熔后，重熔层与基体形成了良好的冶金结合，其组织结构更为均匀而致密。采用谢乐公式估算了重熔后涂层中各相的平均粒径，结果表明，等离子喷涂纳米结构的涂层在激光重熔后仍然处于纳米结构。另外，选择合理的激光工艺参数，涂层的硬度得到了较大提高。     

国产高速线材轧机精轧机组的技术改进

对唐钢国产高线轧机精轧机组在设计、制造、装配上存在的问题进行了分析，并介绍了针对各种问题采取的相应改进措施和创新思路。改进后精轧机组事故时间由每月15h以上降至3h左右。生产作业率保持在85％以上，设备完好率有较大提高。     

客运索道鞍座的设计

根据多年从事客运索道鞍座设计工作的经验 ,阐述了鞍座在客运索道中的重要性 ,总结了客运索道鞍座设计、制造和安装的工作经验及应注意的问题。     

14Cr2Ni4MoV钢高温开裂行为的研究

在高温下施以恒应变拉伸的模拟焊接热循环的结果表明,1350～1450℃是晶间液化引起脆性断裂的敏感温度区;900～1000℃是不均匀再结晶引起低塑性断裂的敏感温度区。在高温应变条件下,初始阶段,裂纹优先在基体界面或晶界液化的夹杂物处萌生;形变后期,裂纹大量在再结晶晶界处萌生。本文建立了断裂模型,可用以解释高温低塑性断裂的微观过程.     

不同流量下环翼型防冲板结构优化试验

为了研究不同流量条件下桥墩局部冲刷问题,在单片挡板基础上,增加防冲板数量形成了多级防冲结构。利用多元统计方法对防冲效果进行了主成分分析,认为最大冲坑深度最能体现试验效果,并以最大冲坑深度为指标进行试验分析。试验结果表明:在流量为75 m3/h时,增加防冲板数量并不能有效提升防冲效果;当流量增加到115 m3/h时,通过增加防冲板数量可在一定程度上提高桥墩的防冲能力,并且防冲效果随着防冲板间距的减小而增强,同时随着防冲板外径的增大而增强。但三级防冲板与二级防冲板防冲效果非常相近,第三级挡板对试验的结果影响甚微。因此,试验分析认为,在考虑不同流量条件下,环翼型防冲板最优防冲结构为两片防冲板,且防冲板外径为180 mm,间距取值为15 mm。