Heterogeneous Catalytic Polymerization of Ethylene in Microtubular Reactor Systems

The feasibility of using a microtubular reactor for heterogeneous polymerization of ethylene was investigated experimentally. Chemically inert polymer tubing of 800–2300 μm in inner diameter was fabricated and used as a polymerization reactor. Nonporous silica nanoparticles with a diameter of 400 nm were synthesized and used as support for the high‐activity rac‐ethylene(indenyl)₂ZrCl₂ catalyst with methylaluminoxane as cocatalyst and toluene as diluent. Large‐diameter microtubular reactors were also successfully used to conduct heterogeneous polymerization of ethylene in continuous reaction operations. High initial catalyst activity was obtained and the overall polymerization activity per volume or reactor length was quite high. No particle fragmentation occurred and the polymer particles were covered with small subgrains or nanofibrils with a diameter of 30 nm.     

In situ line measurement of mean aggregate size and fractal dimension along the flame axis by planar laser light scattering

An in situ laser light scattering method has been developed for line measurement of aggregate size and morphology. Planar multiangular light scattering measurements were interpreted by using Rayleigh–Debye–Gans scattering theory for fractal aggregates to simultaneously obtain the mean radius of gyration and the fractal dimension along the flame axis, which are the parameters characterizing size and morphology of aggregates. The developed system was applied to study the evolution of silica aggregates produced in a methane/air premixed flat flame. To confirm the suitability of the present method as a line measurement of the growth of aggregates, we compared the results with those obtained by conventional point measurements and it was found that the two results agreed well each other. The comparison of size parameters has been also made with those obtained by thermophoretic sampling and TEM observation.     

Mobile phase composition for resolving whey proteins in reversed-phase high performance liquid chromatography

Reversed-phase high-performance liquid chromatography was successfully developed for the simultaneous and rapid separation for the main whey proteins, α-Lactalbumin and β-Lactoglobulin. This method consisted of a linear gradient of the two mobile phases of 0.1% trifluoroacetic acid in water and 0.1% trifluoroacetic acid in acetonitrile. The total run time for this separation was approximately 30 min, and α-Lactalbumin was eluted followed byβ- Lactoglobulin. The injection volume was fixed at 20 μl and the flow rate was 1 ml 1/min. The optimum mobile phase composition and gradient conditions to separate α-Lactalbumin and β-Lactoglobulin (A+B) were experimentally obtained at the 15 μm particle with a pore size of 300 Å on the linear-gradient mode.     

Molecular dynamics and thermal analysis study of anomalous thermodynamic behavior of poly (ether imide)/polycarbonate blends

Molecular dynamics simulation used to study the binary polymer blend of poly (ether imide) (PEI) and polycarbonate (PC) showed that these polymer blends are immiscible. The Flory-Huggins interaction parameter, χ, calculated from simulation reached a minimum value at 80 wt% PEI. The simulation results showed that the concentration dependence of χ was mainly due to electrostatic interaction and van der Waals force. The simulation results were supported by differential scanning calorimetry (DSC) measurements. The DSC measurements showed that there are two distinct glass transition temperatures for all the blends' concentrations. However, at 80wt % PEI, the T_g of PEI-rich phase reached a minimum while that of the PC-rich phase was comparable to its pure form indicating that there is some partial miscibility of PC in the PEI rich phase, but no PEI is incorporated in the PC rich phase. From simulations, the χ versus concentration plot shows the same trend as the experimentally measured glass transition temperature versus concentration plot.     

Microwave Dielectric Properties of CaTiO3-Ca(Al1/2Ta1/2)O3 Ceramics

The microwave dielectric properties of CaTi_1-χ(Al_1/2Ta_1/2)_cHO₃ solid solutions (0.3 ≤χ≤ 0.5) have been investigated. The ceramic samples had perovskite structures similar to CaTiO₃. The partial substitution of Ti₄₊ by a coupled Al₃₊/Ta_s+ permitted improvement of the quality factor Q . The dielectric constant (τ_r) and temperature coefficient of resonant frequency (τ_r) decrease rapidly with an increase of χ. A new high-quality microwave dielectric material was found at χ= 0.46 with σ_r= 46.5, Q f = 27300 GHz, and π_f= 0 ppm/°C. The relationship between microstructures and dielectric properties is presented.     

Polymerization of styrene in a continuous filled tubular reactor

Free radical solution polymerization of styrene has been studied using a binary mixture of symmetrical bifunctional initiators in a filled tubular reactor packed with static mixers. Owing to intensive radial mixing induced by the static mixers, a near plug flow pattern was obtained in the reactor with some axial dispersion effect. The axial mass dispersion coefficient was determined from the residence time distribution experiment and a dynamic axial dispersion model has been developed and solved to investigate steady state and transient behavior of the filled tubular reactor. With a solvent volume fraction of 0.3, the monomer conversion up to 70% was obtained without fouling problems in the temperature range 90 to 120°C. The experimental filled tubular reactor was operated under various reaction conditions and a reasonably good agreement between the model and the experimental data was obtained without using any adjustable parameters.     

Fabrication of a pilot scale module of thin film composite hollow fiber membrane for osmotic pressure‐driven processes

Polyamide thin film composite hollow fiber membranes have advantages in their unique structure compared to flat sheet membranes. This study examined interfacial polymerization methods for fabricating pilot scale hollow fiber membranes (membrane area: 1.2 m², number of hollow fiber strands: 1200). For use in osmotic pressure‐driven processes, a one‐pot hydrophilic interfacial polymerization procedure was developed simultaneously to modify the surface property and synthesize polyamide thin film. With the procedure, a pilot scale module has a water flux of 13 LMH using a draw solution of 0.6M NaCl and a feed solution of distilled water through the design of the module configuration. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46110.     

Morphology,thermal, mechanical,and barrier properties of graphene oxide/poly(lactic acid) nanocomposite films

To improve the physical and gas barrier properties of biodegradable poly(lactic acid) (PLA) film, two graphene nanosheets of highly functionalized graphene oxide (0.3 wt% to 0.7 wt%) and low-functionalized graphene oxide (0.5 wt%) were incorporated into PLA resin via solution blending method. Subsequently, we investigated the effects of material parameters such as loading level and degree of functionalization for the graphene nanosheets on the morphology and properties of the resultant nanocomposites. The highly functionalized graphene oxide (GO) caused more exfoliation and homogeneous dispersion in PLA matrix as well as more sustainable suspensions in THF, compared to low-functionalized graphene oxide (LFGO). When loaded with GO from 0.3 wt% to 0.7 wt%, the glass transition temperature, degree of crystallinity, tensile strength and modulus increased steadily. The GO gave rise to more pronounced effect in the thermal and mechanical reinforcement, relative to LFGO. In addition, the preparation of fairly transparent PLA-based nanocomposite film with noticeably improved barrier performance achieved only when incorporated with GO up to 0.7wt%. As a result, GO may be more compatible with hydrophilic PLA resin, compared to LFGO, resulting in more prominent enhancement of nanocomposites properties.