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SiCp/2024 matrix composites reinforced with SiC particles and 2219 aluminum alloy were joined via centered electron beam welding and deflection beam welding, respectively, and the microstructures and mechanical properties of these joints were investigated. The results revealed that SiC particle segregation was more likely during centered electron beam welding (than during deflection beam welding), and strong interface reactions led to the formation of many Al4C3 brittle intermetallic compounds. Moreover, the tensile strength of the joints was 104 MPa. The interface reaction was restrained via deflection electron beam welding, and only a few Al4C3 intermetallic compounds formed at the top of the joint and heat affected zone of SiCp/Al. Quasi-cleavage fracture occurred at the interface reaction layer of the base metal. Both methods yielded a hardness transition zone near the SiCp/2024 fusion zone,and the brittle intermetallic Al4C3compounds formed in this zone resulted in high hardness. 相似文献
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研究钛合金电子束焊熔深控制系统建模问题。在分析电子束焊接特点的基础上,设计三因素五水平正交试验,通过试验得到不同焊接参数下熔宽和熔深的值,将熔宽和熔深的值作为训练样本对神经网络进行训练,建立以熔宽为输入,以熔深为输出的误差反向传播(Error back propagation,BP)神经网络模型,该模型由一个S型函数隐含层加上一个线性输出层组成。针对熔深数学模型难以获得的情况,设计以熔深的偏差和偏差变化率为输入变量,焊接电流的变化量为输出变量的模糊控制器,该控制器有9条模糊控制规则。将BP神经网络模型和模糊控制器结合起来建立钛合金电子束焊熔深控制系统模型,并且采用单位阶跃信号对该模型进行仿真试验,试验结果表明所设计的控制系统动态性能和稳态性能良好。 相似文献
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采用铜侧偏束工艺实现了TA15钛合金与QCr0.8铬青铜的电子束自熔钎焊,采用光学显微镜、扫描电子显微镜和X射线衍射分析仪对焊缝组织进行了分析,通过接头抗拉强度对接头力学性能进行了评价。结果表明,电子束偏向铜合金1mm时,钛合金母材只有上部少量熔化,实现与铜合金的连接,而接头中部和下部的连接则通过液态金属对钛合金母材的钎接而实现连接。钎缝界面由较薄的Ti-Cu化合物层组成,主要包括TiCu、Ti2Cu3、TiCu2和TiCu4。而在铜侧焊缝内,细小的Ti-Cu化合物弥散分布于铜基固溶体上,使焊缝得到强化。接头强度达到300MPa,拉伸时断裂发生在铜合金上,呈韧窝状塑性断裂模式。 相似文献
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对Inconel 718高温合金12mm厚板的真空电子束焊(EBW)接头整体及分层的显微组织和高温力学性能进行了研究。结果表明:经熔透焊+修饰焊的接头,焊缝中心的上、下层为树枝晶,中层为柱状晶;热影响区由上层至下层晶粒长大程度逐渐减小。经固溶+双时效热处理后,EBW接头各区域晶界处均有δ相析出,在焊缝中心最多,在热影响区及母材较少,晶粒内部均析出了γ″相。在650℃时,接头整体的抗拉强度σb、屈服强度σs和伸长率δ分别为1100MPa、800MPa和18%,达到了母材的90%、80%和80%。分层切片的力学性能下层最高,σb、σs和δ分别达到了1170MPa、870MPa和18%;上层最低,分别为1080MPa、780MPa和7%。上层断口以脆性断裂为主,中、下层断口以韧性断裂为主。显微硬度分布为焊接中心最低,热影响区与母材较高。晶界δ相的析出数量越多,显微硬度值越低。 相似文献
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Numerical analysis on flow field of weld pool during deep penetration electron beam welding of titanium alloy
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Flow field of weld pool during deep penetration electron beam welding of TA 15 titanium alloy was numerically and experimentally studied using a hybrid heat source of Gaussian surface heat source and rotational paraboloidal body heat source. And the formation mechanism of the weld pool flow field was analyzed. The results showed that the movement of the liquid metal in the top weld pool was the fiercest and weakened gradually in the middle and bottom of the weld pool. The maximum flow velocity of the liquid metal was about 0. 295 m/s in the top surface of weld pool. The primary driving forces of the movement of liquid metal in the weld pool were the recoil pressure of metal vapor and the surface tension. 相似文献
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Microstructure and Properties of Electron Beam Welded Tantalum-to-Stainless Steel Joints 总被引:1,自引:0,他引:1
研究了钽与不锈钢电子束焊接接头组织、缺陷特征及力学性能。电子束热源作用位置影响到接头成形,偏不锈钢0.2mm进行焊接接头成形较好。焊缝为细小枝晶组织,Fe元素含量较高,形成的ε相(Fe2Ta)和μ相(FeTa或Fe7Ta6)为弥散分布。在钽侧熔合线处ε相和μ相为层状分布,在焊接应力作用下易形成微裂纹缺陷。接头焊缝区普遍硬度较高,而钽侧熔合线处变形协调能力较差,存在裂纹源,导致接头拉伸时在该处断裂。接头抗拉强度不高,仅为255MPa。 相似文献