Three-Dimensional Simulation of Plasma Jet and Particle Groups in Plasma Spraying

The temperature field, velocity field, as well as species distribution in three-dimensional space are successfully calculated by establishing three-dimensional geometry model and solving plasma jet-substrate interaction equations, optimized particle trajecory models, as well as particle-particle heat transfer equations in three-dimensionalal space. Under typical working conditions, the flying trajectories and distribution of ZrO2 ceramic particles and Ni metal particles are also simulated. Results show that, the plasma jet becomes wider near the substrate, and the stochastic trajectory model is preferable to simulate the turbulent diffusion effect of particles. In addition, Ni metal particles penetrate relatively more deeply than ZrO2 ceramic particles due to larger density.     

轧制变形量对GNPs/Ti复合材料组织与性能的影响（英文）

采用放电等离子烧结技术(SPS)和热轧制备了石墨烯/钛基复合材料(GNPs/Ti)。重点研究了轧制变形量对GNPs/Ti复合材料的显微组织及力学性能的影响规律。采用扫描电镜观察不同变形量后的显微组织,结果显示,随着轧制变形量的增加,基体晶粒长径比增大,石墨烯取向性提高。拉伸结果表明,GNPs/Ti复合材料的抗拉强度和断后伸长率随着变形量的增加而增加,在变形60%时,最大抗拉强度达到680 MPa,相比纯钛提高了33%。采用轧制工艺可以使GNPs/Ti复合材料孔洞减少、GNPs分布具有取向性,从而提高材料的力学性能。     

功能梯度热障涂层隔热与应力缓和的组合设计

提出了功能梯度热障涂层隔热与应力缓和的组合设计思想，给出了材料基本物性参数物理模型，并在此基础上首先由隔热能力确定不同层数对应的成分分布指数，继而进一步计算出与之匹配的轴向及径向应力分布情况，最后结合涂层材料的制备成本，确定了满足组合设计准则的涂层结构。     

等离子喷涂过程中金属与陶瓷颗粒倾斜入射的数值模拟

本文利用有限元法，研究了等离子喷涂过程中喷涂角度对熔融颗粒沉积微观形貌的影响，计算了金属Ni颗粒和陶瓷Al2O3颗粒在一定喷涂角度下的微观变形形貌和瞬态压力峰值。结果表明，喷涂角度对液滴甫展等效直径，延展因子，上游比例系数以及瞬态碰撞压力峰值都有显著影响。研究结果对进一步深入研究致密涂层的形成以及涂层微观组织与宏观性能之间的有关系提供了理论依据。     

拟薄水铝石的胶溶性与结构的关系

拟薄水铝石具有的独特胶溶性能在化工行业广泛应用,但不同拟薄水铝石的胶溶性差异明显。采用FT IR、DSC、XRD等手段考察了不同拟薄水铝石的胶溶指数与其结构的关系。结果表明,拟薄水铝石胶溶过程及形成铝胶后,其晶体结构基本不变。拟薄水铝石的胶溶性能与其表观物性无关,而与其结晶度有关。结晶水含量决定铝羟基数量,进而决定拟薄水铝石结晶度和γ相转变温度;结晶水含量越多,结晶度越高,胶溶性越好。拟薄水铝石γ相转变温度与其胶溶指数呈负指数关系。     

TC4合金绝热剪切动态演变过程数值模拟研究

对TC4合金强迫剪切过程进行了数值模拟,获得了绝热剪切过程中变形局域化区域内的von-Mises应力、有效塑性应变以及温度的分布规律。通过分析发现：大量应变集中于帽形试样变形局域化区域内,且在试样两拐角处最大;变形局域化区域内温度明显高于基体温度,且在试样两拐角处最高。结果表明,绝热剪切带内温度达到了TC4合金的再结晶温度,这为TC4合金绝热剪切带内微观组织变形机制的研究提供了依据     

等离子喷涂Al2O3涂层CO2连续激光反射性能的研究

采用等离子喷涂法制备了Al2O3涂层,研究了相结构对CO2连续激光反射率的影响。结果表明,Al2O3涂层中的主相为γ-Al2O3,涂层对CO2连续激光的反射率为23.65%±0.80%。γ-Al2O3的激光反射率高于α-Al2O3,主要原因是α-Al2O3和γ-Al2O3的晶体结构不同,在与激光相互作用时,由于γ-Al2O3存在电子轨道交叠,电子带间跃迁能力较强,提高了其对CO2连续激光的反射率。等离子喷涂Al2O3涂层在激光辐照过程中存在γ-Al2O3到α-Al2O3的相变,使得涂层的反射率下降。     

轧制变形量对GNPs/Ti复合材料组织与性能的影响

本文采用放电等离子烧结技术(SPS)和热轧制备了石墨烯/钛基复合材料(GNPs/Ti)。重点研究了轧制变形量对GNPs/Ti复合材料的显微组织及力学性能的影响规律。采用扫描电镜观察不同变形量后的显微组织,结果显示,随着轧制变形量的增加,基体晶粒长径比增大,石墨烯取向性提高。拉伸结果表明,GNPs/Ti复合材料的抗拉强度和断后伸长率随着变形量的增加而增加,最大抗拉强度达到680MPa,相比纯钛提高了33%。采用轧制工艺可以使GNPs/Ti复合材料孔洞减少、GNPs分布具有取向性,从而提高材料的力学性能。     

Numerical Simulation of Basic Parameters in Plasma Spray

On the basis of energy balance in the plasma gas, a new, simplified but effective mathematical model is developed to predict the temperature, velocity and ionization degrees of different species at the torch exit, which can be directly calculated just by inputting the general spraying parameters, such as current, voltage, flow rates of gases, etc. Based on this method, the effects of plasma current and the flow rate of Ar on the basic parameters at the torch exit are discussed. The results show that the temperature, velocity and ionization degrees of gas species will increase with increasing the plasma current; while increasing Ar flow rate can increase the velocity at the exit but decrease the temperature and ionization degrees of plasma species. The method would be helpful to predict the temperature and velocity fields in a plasma jet in future, and direct the practical plasma spray operations.     

Effects of Microstructural Factors on Adiabatic Shear Behaviors of Ti6441 Alloys

针对Ti-6Al-4V-4Zr-Mo(Ti6441)合金采用不同的热处理工艺得到等轴和片层2种微观组织,使用分离式Hopkinson Bar技术对2种组织的试样进行动态剪切试验,研究微观组织对该合金绝热剪切敏感性的影响。结果表明:相同加载条件下,片层组织绝热剪切敏感性较等轴组织低;2种组织动态强度接近,但片层组织较等轴组织具有更好的动态延展性;片层组织试样中的绝热剪切带出现分叉现象,从而可以消耗更多的变形能。