Preparation of Ring-Shaped Thermoelectric Legs from PbTe Powders for Tubular Thermoelectric Modules

Waste heat recovery—for example, in automotive applications—is a major field for thermoelectric research and future application. Commercially available thermoelectric modules are based on planar structures, whereas tubular modules may have advantages for integration and performance in the field of automotive waste heat recovery. One major drawback of tubular generator designs is the necessity for ring-shaped legs made from thermoelectric material. Cutting these geometries from sintered tablets leads to considerable loss of thermoelectric material and therefore high cost. Direct sintering of ring-shaped legs or tubes of thermoelectric material is a solution to this problem. However, sintering such rings with high homogeneity and density faces some difficulties related to the mechanical properties of typical thermoelectric materials such as lead telluride (PbTe)—particularly brittleness and high coefficient of thermal expansion. This work shows a process for production of thermoelectric rings made of p- and n-doped PbTe. Long tubes of PbTe have been sintered in a current-assisted sintering process with specially designed sintering molds, coated with a diffusion barrier, and finally cut into ring-shaped slices. To demonstrate the technology, a tubular thermoelectric module has been assembled using these PbTe rings.     

Thermoelectric Coolers with Sintered Silver Interconnects

The fabrication and performance of a sintered Peltier cooler (SPC) based on bismuth telluride with sintered silver interconnects are described. Miniature SPC modules with a footprint of 20 mm² were assembled using pick-and-place pressure-assisted silver sintering at low pressure (5.5 N/mm²) and moderate temperature (250°C to 270°C). A modified flip-chip bonder combined with screen/stencil printing for paste transfer was used for the pick-and-place process, enabling high positioning accuracy, easy handling of the tiny bismuth telluride pellets, and immediate visual process control. A specific contact resistance of (1.4 ± 0.1) × 10^?5 Ω cm² was found, which is in the range of values reported for high-temperature solder interconnects of bismuth telluride pellets. The realized SPCs were evaluated from room temperature to 300°C, considerably outperforming the operating temperature range of standard commercial Peltier coolers. Temperature cycling capability was investigated from 100°C to 235°C over more than 200 h, i.e., 850 cycles, during which no degradation of module resistance or cooling performance occurred.     

Nanocomposite Microcontainers with High Ultrasound Sensitivity

A water suspension of nanocomposite microcapsules with embedded ZnO nanoparticles in the capsule shell is reported. The microcapsule morphology is characterized by confocal microscopy, TEM, SEM, and AFM before and after ultrasound treatment. A remarkably high capsule sensitivity to ultrasound is evidenced, and it is observed to grow with increasing number of ZnO nanoparticle layers in the nanocomposite shell. This effect is correlated with the mechanical properties of microcapsules measured with AFM.     

Catalytically Doped Semiconductors for Chemical Gas Sensing: Aerogel‐Like Aluminum‐Containing Zinc Oxide Materials Prepared in the Gas Phase

Atmospheric contamination with organic compounds is undesired in industry and in society because of odor nuisance or potential toxicity. Resistive gas sensors made of semiconducting metal oxides are effective in the detection of gases even at low concentration. Major drawbacks are low selectivity and missing sensitivity toward a targeted compound. Acetaldehyde is selected due to its high relevance in chemical industry and its toxic character. Considering the similarity between gas‐sensing and heterogeneous catalysis (surface reactions, activity, selectivity), it is tempting to transfer concepts. A question of importance is how doping and the resulting change in electronic properties of a metal‐oxide support with semiconducting properties alters reactivity of the surfaces and the functionality in gas‐sensing and in heterogeneous catalysis. A gas‐phase synthesis method is employed for aerogel‐like zinc oxide materials with a defined content of aluminum (n‐doping), which were then used for the assembly of gas sensors. It is shown that only Al‐doped ZnO represents an effective sensor material that is sensitive down to very low concentrations (<350 ppb). The advance in properties relates to a catalytic effect for the doped semiconductor nanomaterial.     

Environmental monitoring aware routing: making environmental sensor networks more robust

Wireless Sensor Networks (WSNs) have a broad application range in the area of monitoring and surveillance tasks. Among these tasks, disaster detection or prevention in environmental scenarios is one typical application for WSN. Disasters may for example be forest fires, volcano outbreaks or flood disasters. Here, the monitored events have the potential to destroy the sensor devices themselves. This has implications for the network lifetime, performance and robustness. While a fairly large body of work addressing routing in WSNs exists, little attention has been paid to the aspect of node failures caused by the sensed phenomena themselves. This paper presents a proactive routing method that is aware of the node’s destruction threat and adapts the routes accordingly, before node failure results in broken routes, delay and power consuming route re-discovery. The performance of the presented routing scheme is evaluated and compared to OLSR based routing in the same scenario.     

Composition, structure, and mobility of water-acetonitrile mixtures in a silica nanopore studied by molecular dynamics simulations

To investigate the effect of the nanoscale confinement on the properties of a binary aqueous-organic solvent mixture, we performed molecular dynamics simulations of the equilibration of water-acetonitrile (W/ACN) mixtures between a cylindrical silica pore of 3 nm diameter and two bulk reservoirs. Water is enriched, and acetonitrile is depleted inside the pore with respect to the bulk reservoirs: for nominal molar (~volumetric) ratios of 1/3 (10/90), 1/1 (25/75), and 3/1 (50/50), the molar W/ACN ratio in the pore equilibrates to 1.5, 3.2, and 7.0. Thus, the relative accumulation of water in the pore increases with decreasing water fraction in the nominal solvent composition. The pore exhibits local as well as average solvent compositions, structural features, and diffusive mobilities that differ decidedly from the bulk. Water molecules form hydrogen bonds with the hydrophilic silica surface, resulting in a 0.45 nm thick interfacial layer, where solvent density, coordination, and orientation are independent of the nominal W/ACN ratio and the diffusive mobility goes toward zero. Our data suggest that solute transport along and across the nanopore, from the inner volume to the interfacial water layer and the potential adsorption sites at the silica surface, will be substantially different from transport in the bulk.     

Pummelos as Concept Generators for Biomimetically Inspired Low Weight Structures with Excellent Damping Properties

Natural materials often exhibit excellent mechanical properties. An example of outstanding impact resistance is the pummelo fruit (Citrus maxima) which can drop from heights of 10 m and more without showing significant outer damage. Our data suggest that this impact resistance is due to the hierarchical organization of the fruit peel, called pericarp. The project presented in the current paper aims at transferring structural features from the pummelo pericarp to engineering materials, in our case metal foams, produced by the investment casting process. The transfer necessitates a detailed structural and mechanical analysis of the biological model on the one hand, and the identification and development of adequate materials and processes on the other hand. Based on this analysis, engineering composite foam structures are developed and processed which show enhanced damping and impact properties. The modified investment casting process and the model alloy Bi57Sn43 proved to be excellent candidates to make these bio‐inspired structures. Mechanical testing of both the natural and the engineering structures has to consider the necessity to evaluate the impact of the different hierarchical features. Therefore, specimens of largely varying sizes have to be tested and size effects cannot be ignored, especially as the engineering structures might be upscaled in comparison with the natural role model. All in all, the present results are very promising: the basis for a transfer of bio‐inspired structural hierarchical levels has been set.