Making reusable reaction-bonded silicon nitride crucibles for silicon casting from kerf-loss silicon waste

Silicon kerf loss during wafer slicing and the broken quartz crucibles after silicon casting are two major solid wastes from photovoltaic (PV) industry. Especially, the recycle of kerf-loss silicon has become an urgent issue because near 100 000 t of solid wastes are generated every year. One of the most meaningful recycle routes of the kerf-loss silicon is to make silicon nitride crucibles to replace the quartz crucibles. In this study, we demonstrated how this is feasible through acid leaching refining, slip casting, and nitridation. The reaction-bonded silicon nitride (RBSN) crucibles after oxidation were found pure enough for silicon ingot growth. More importantly, they could be reused after ingot growth. With the present examples, the potential of using the kerf-loss silicon for fine ceramics is prominent.     

Fermentative hydrogen production using a real-time fuzzy controller

This work builds a real-time monitoring and control system for bio-hydrogen production fermentation plants using LabVIEW software. The best fermentation environment factors pH and temperature are successfully estimated with stable control ability to create the best hydrogen production environment. The concentrate molasses fermentation waste is as nutrients to hold biomass hydrogen production by dark fermentation in a continuous stirred anaerobic bioreactor, CSABR. In order to verify the applicability of this system, this study compares the proposed anaerobic bioreactor system which's maximum hydrogen production was 3.12 (L/Day) and the system with the fuzzy controller which's hydrogen production rose to 13.44 (L/Day). The result shows that the proposed fuzzy control can not only control feeding pump and heater operations, but also successfully reduce the energy required for hydrogen production, making sure the growth of micro-organisms is in the best environmental conditions for the best growth rate and raise of the maximum hydrogen production.     

Synthesis and properties of organosoluble polyimides based on 1,1-bis[4-(4-amino-2-trifluoromethylphenoxy)phenyl]cyclohexane

New aromatic diamine with cyclohexane cardo group substituted with trifluoromethyl group in the side chain, 1,1-bis[4-(4-amino-2-trifluoromethylphenoxy)phenyl]cyclohexane (II), was prepared through the nucleophilic substitution reaction of 1,1-bis(4-hydroxyphenyl)cyclohexane and 2-chloro-5-nitrobenzotrifluoride in the presence of potassium carbonate, to yield the intermediate dinitro compound I, followed by catalytic reduction with hydrazine and Pd/C to afford the diamine II. Fluorinated polyimides (IVa-g) were prepared from the II with various aromatic dianhydrides via thermal or chemical imidization of poly(amic acid). These polyimides had inherent viscosity ranging from 0.72 to 1.16 dl/g and showed excellent solubility in a variety of organic solvents. They were soluble in a concentration of 10% in the amide polar solvent, and 1-5% in the other testing solvents. IV films showed good mechanical properties, excellent thermal stability. The 10% weight loss temperature was above 476 °C in nitrogen or air, and the glass transition temperature was recorded at 214-278 °C. In comparison of the IV series with the analogous nonfluorinated polyimides (V series) based on 1,1-bis[4-(4-aminophenoxy)phenyl]cyclohexane (II′), IV series revealed better solubility, lighter-colored and lower dielectric constants and moisture absorptions. Their films had cut-off wavelengths in the range of 364-414 nm, b^* value (a yellowness index) ranging from 3.3 to 66.3, dielectric constants of 3.02-3.55 (1 MHz), with moisture absorption of 0.16-0.36 wt%.     

Toughening of epoxy thermosets with nano-sized or micron-sized domains of poly(ethylene oxide)-b-poly(butadiene-co-acrylonitrile)-b-poly(ethylene oxide) triblock copolymers synthesized using room temperature ester coupling reaction

Poly(ethylene oxide)-b-poly(butadiene-co-acrylonitrile)-b-poly(ethylene oxide) (PEO-b-PBN-b–PEO) triblock copolymers with three different compositions were synthesized from poly(ethylene glycol) methyl ethers and carboxylic acid-terminated poly(butadiene-co-acrylonitrile) (CTBN) by ester coupling reaction at room temperature. The PEO-b-PBN-b-PEO was incorporated into anhydride cured epoxy thermosets to improve the fracture toughness by the formation of either nano-sized spherical micelles or micron-sized vesicles. The polymer chemical structure was confirmed by Fourier transform infrared spectroscopy, nuclear magnetic resonance, and gel permeation chromatography. The morphology of PEO-b-PBN-b–PEO within the epoxy thermosets was investigated using a transmission electron microscope, an atomic force microscope, and a scanning electron microscope. Also, we conducted impact testing and plane-strain fracture toughness testing to evaluate the fracture toughness in terms of the impact strength and the critical stress intensity factors (K_IC) for the modified epoxy thermosets. The results revealed that all the PEO-b-PBN-b-PEO triblock copolymers are more effective in the toughening of epoxy thermoset compare to CTBN. We found that the 5 wt% PEO-b-PBN-b-PEO modified epoxy thermoset containing micron-sized vesicles exhibited the highest K_IC, which was 3.23 times as high as the K_IC of pristine epoxy thermoset. Besides, the glass transition temperature remained and the tensile modulus did not reduce remarkably when the amount of PEO-b-PBN-b-PEO added into epoxy was 5 wt%.     

Fabrication of cellulose nanofiber‐based ultrafiltration membranes by spray coating approach

Ultrafiltration membranes containing a cellulose nanofiber barrier layer were fabricated by the spray coating method, where the thickness and uniformity of the barrier layer were systematically investigated as a function of air pressure, flow rate and concentration of the cellulose nanofiber suspension. In specific, the surface morphology of the barrier layer was studied by scanning electron microscopy and its uniformity was examined by the fluorescence dye imaging method. The ultrafiltration performance of the membranes fabricated by the spray coating method was also compared with that of the membranes made by the knife coating approach using dextran molecules as probe, where the former consistently exhibited significantly higher permeation flux while remaining the same rejection ratio. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44583.     

Experimental and CFD study on the mass flow-rate characteristic of gas through orifice-type restrictor in aerostatic bearings

This paper describes the experimental and CFD study on the mass flow-rate characteristic through an orifice-type restrictor in aerostatic bearings. In the conventional design of gas-lubricated aerostatic bearings, the mass flow-rate of gas through an orifice-type restrictor is generally derived from a well-known mathematical model, which is originally developed to describe the mass flow-rate property through an ideal nozzle. It is reasonable to doubt if there is any difference between the property of mass flow-rate through an orifice and that through a nozzle. In this paper, therefore, a series of simulations and experiments are carried out and the results show that the mass flow-rate characteristic through an orifice is different from that through a nozzle. Consequently, the conventional model to determine the mass flow-rate through an orifice-type restrictor in aerostatic bearings may have to be updated to the proposed new model for more precise design and modelling of the gas-lubricated aerostatic bearings.     

Compatibilization of Poly(ethylene terephthalate)/Polypropylene Blends with Maleic Anhydride Grafted Polyethylene-Octene Elastomer

Blends of poly(ethylene terephthalate) (PET) and polypropylene (PP) at composition 80/20 with and without a compatibilizing agent were studied. Both materials are widely used in the soft drink bottle industry. The compatibilizing agent was a maleic anhydride grafted polyethylene-octene elastomer (POE-g-MA). The olefinic segment of POE is compatible with PP, whereas the maleic anhydride is affined with PET carbonyl groups. The effectiveness of the compatibilizing agent was evaluated using different techniques, such as Fourier transform IR spectroscopy, mechanical analysis, scanning electron microscopy, dynamic mechanical analysis, and rheological analysis. The results show that the addition of POE-g-MA promotes a fine dispersed-phase morphology, and improves process ability and toughness of these blends. Shifts in the glass-transition temperature of the PET phase and the increase in the melt viscosity of the compatibilized blends indicated enhanced interactions between the discrete PET and PP phases induced by the functional compatibilizer.     

Utility‐based probabilistic call admission control for complete fairness in wireless networks

Resource reservation or the other prioritization strategies adopted by Call Admission Control (CAC) schemes in wireless networks lead to unfair resource allocation to users belonging to different service classes (SCs) due to high divergence among the respective call blocking probabilities (CBPs). In this paper, we propose dynamic optimization of probabilistic CAC (P‐CAC) schemes to assure CAC fairness among users of different SCs in wireless networks. The approach is based on users utility combined with fairness optimization, aiming at dynamically determining the probability value in the P‐CAC scheme. This optimal probability is adjusted to network ongoing traffic, CBPs of each SC, prioritization levels characterizing the SCs supported, and the users risk aversion, which reflects their behavior toward the perceived QoS. The existence and uniqueness of the optimal probability that leads to absolute fairness among the users of a wireless network are proven. Copyright © 2012 John Wiley & Sons, Ltd.     

Spatiotemporal saliency detection and salient region determination for H.264 videos

In this study, a spatiotemporal saliency detection and salient region determination approach for H.264 videos is proposed. After Gaussian filtering in Lab color space, the phase spectrum of Fourier transform is used to generate the spatial saliency map of each video frame. On the other hand, the motion vector fields from each H.264 compressed video bitstream are backward accumulated. After normalization and global motion compensation, the phase spectrum of Fourier transform for the moving parts is used to generate the temporal saliency map of each video frame. Then, the spatial and temporal saliency maps of each video frame are combined to obtain its spatiotemporal saliency map using adaptive fusion. Finally, a modified salient region determination scheme is used to determine salient regions (SRs) of each video frame. Based on the experimental results obtained in this study, the performance of the proposed approach is better than those of two comparison approaches.     

Dynamically optimum lookup-table spacing for power amplifier predistortion linearization

The lookup-table-based digital adaptive predistortion (DAPD-LUT) approaches are low cost and effective for power amplifier (PA) linearization in wireless applications. However, most existing DAPD-LUT schemes are sub-optimum because they adopt uniformly spaced LUTs regardless of the system state information (SSI), i.e., the PA characteristics and the input signal statistics. Other existing DAPD-LUT schemes assume either full or partial knowledge of the SSI to optimize and then to freeze the LUT spacing. Without prior knowledge of the SSI, we propose an SSI-learning low-complexity procedure to optimize the LUT spacing for a DAPD-LUT scheme. The proposed procedure is capable of online adapting the LUT spacing for PAs with various nonlinear characteristics, for input signals with various statistics, and for wireless environments with various time-varying properties.