139.
An analysis of a high-velocity oxygen fuel thermal spray torch is presented using computational fluid dynamics (CFD). Three-dimensional
CFD results are presented for a curved aircap used for coating interior surfaces such as engine cylinder bores. The device
analyzed is similar to the Metco diamond jet rotating wire torch, but wire feed is not simulated. The feed gases are injected
through an axisymmetric nozzle into the curved aircap. Argon is injected through the center of the nozzle. Premixed propylene
and oxygen are introduced from an annulus in the nozzle, while cooling air is injected between the nozzle and the interior
wall of the aircap. The combustion process is modeled assuming instantaneous chemistry. A standard, two-equation,
k-ε turbulence model is employed for the turbulent flow field. An implicit, iterative, finite volume numerical technique is
used to solve the coupled conservation of mass, momentum, and energy equations for the gas in a sequential manner. Computed
flow fields inside and outside the aircap are presented and discussed.
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