Geometric accuracy long-term continuous monitoring using strain gauges for CNC machine tools

The accuracy retentivity has become one of the most important performance index of CNC machine tools, which are affected by many complicated factors, such as stress-induced deformations, bolt preload loss, wear, and the manufacturing process itself. The long-term continuous monitoring can bridge the wide gap between the accuracy retentivity and the manufacturing processing of machine tools. In this research, a geometric accuracy monitoring approach using the discrete strain gauges is proposed. The machine basis is firstly simplified based on the structural characteristics and stress condition. And, the straightness is evaluated through the reconstructed strain field of machine tool basis. Finally, to verify the validity of our method, a vertical machining center has been monitored for 7 months using the established wireless monitoring system.     

反应精馏生产乙酸正丁酯分析与优化

使用了Aspen Plus11.1模拟正丁醇与乙酸反应精馏生成乙酸正丁酯的反应精馏过程,对进料温度、回流比和进料位置进行了优化分析,得到了最佳工艺参数:进料温度常温;回流比为1;进料位置为第六块塔板。另外,模拟得到了反应精馏塔的温度和浓度分布,为指导乙酸正丁酯的工业生产提供了理论参考。     

工程总承包质量与进度、成本的关系探讨

保证质量、控制进度和优化成本是工程总承包项目管理的重要环节,但在实施过程中,由于参建方各自所站的角度不同,不能处理好三者之间的相互关系。其结果是：质量管理效率低下,工程建设进度延误、成本增加。本文对工程总承包项目的质量、进度和成本三者之间的关系进行了探讨。     

Analyses of structurally modified quasi‐solid‐state electrolytes using electrochemical impedance spectroscopy for dye‐sensitized solar cells

Electrochemical properties of structurally modified quasi‐solid‐state electrolytes were examined using porous substrates (PSs). The PS was prepared into two categories by a phase inversion method with a brominated poly(phenylene oxide) (BPPO): the sponge and finger types. Effects of the humidification and cosolvent compositions on the morphology of the PS were analyzed by scanning electron microscopy. In all cases of the PSs, a higher V_OC was observed of about 0.1 V than that of a liquid electrolyte owing to a suppressed back electron charge transfer. In addition, the PS prepared by the polymer solution of 1 : 4 : 1 (BPPO : N‐methyl‐2‐pyrrolidone : butyl alcohol) with the humidification process showed better photovoltaic properties in terms of the current density and conversion efficiency owing to the appropriate combinations of pore size, tortuosity, and interconnectivity. Effects of the pore structures were intensively examined using electrochemical impedance spectroscopy. The impedance results revealed that large pores at the surface layers are advantageous for a lower R_S and R_TiO2. Meanwhile, the straight inner structure is beneficial for the facile I^?/I₃^? diffusion, thus lowering R_Pt. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39739.     

Electrically and thermally conductive elastomer/graphene nanocomposites by solution mixing

The greatest challenge in developing polymer/graphene nanocomposites is to prevent graphene layers stacking; in this respect, we found effective solution-mixing polymers with cost-effective graphene of hydrophobic surface. Since graphene oxide is hydrophilic and in need of reduction, highly conducing graphene platelets (GnPs) of ∼3 nm in thickness were selected to solution-mix with a commonly used elastomer – styrene–butadiene rubber (SBR). A percolation threshold of electrical conductivity was observed at 5.3 vol% of GnPs, and the SBR thermal conductivity enhanced three times at 24 vol%. Tensile strength, Young's modulus and tear strength were improved by 413%, 782% and 709%, respectively, at 16.7 vol%. Payne effect, an important design criteria for elastomers used in dynamic loading environment, was also investigated. The comparison of solution mixing with melt compounding, where the same starting materials were used, demonstrated that solution mixing is more effective in promoting the reinforcing effect of GnPs, since it provides more interlayer spacing for elastomer molecules intercalating and retains the high aspect ratio of GnPs leading to filler–filler network at a low volume fraction. We also compared the reinforcing effect of GnPs with those of carbon black and carbon nanotubes.     

Enhanced gas separation properties of metal organic frameworks/polyetherimide mixed matrix membranes

Metal organic frameworks (MOFs) are supposed to be ideal additives for mixed matrix membranes (MMMs). In this article one kind of MOFs, Cu₃(BTC)₂, is synthesized, then directly incorporated into a model polymer (Ultem®1000) using N,N‐dimethylacetamide as solvent. Cu₃(BTC)₂ particles are uniformly dispersed and there are no interfacial defects in the prepared MMMs when Cu₃(BTC)₂ loading is not more than 35 wt %, seen in SEM images. Pure gas permeation tests show that gas permeability increases obviously with Cu₃(BTC)₂ loading increase, while ideal selectivities of CO₂/N₂ and CO₂/CH₄ are almost unchanged. For MMM with the best separation property, CO₂ permeability increases about 2.6 times and CO₂/N₂ selectivity remains almost unchanged. Results about gas diffusivity and solubility indicate that gas diffusivity and solubility make contribution to gas permeability increase at the same time but in different ways. Gas permeation properties of MMMs are well predicted by Maxwell or Bruggeman model. © 2014 The Authors Journal of Applied Polymer Science Published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40719.     

Investigation on the morphology and tensile behavior of β‐nucleated isotactic polypropylene with different stereo‐defect distribution

Large amount of work has been published on the tacticity‐properties relationship of isotactic polypropylene (iPP). However, the stereo‐defect distribution dependence of morphology and mechanical properties of β‐nucleated iPP (β‐iPP) is still not clear. In this study, two different iPP resins (PP‐A and PP‐B) with similar average isotacticity but different uniformities of stereo‐defect distribution were selected, their β‐iPP injection molding specimens were prepared, and the morphology evolution and tensile behaviors were studied by means of differential scanning calorimetry (DSC), 2D wide‐angle X‐ray diffraction (2D‐WAXD) and scanning electron microscope (SEM). DSC results showed that with the same concentration of β‐nucleating agent (0.3 wt % WBG‐II), PP‐B with more uniform stereo‐defect distribution exhibited more amount of β‐phase than that of PP‐A with less uniform stereo‐defect distribution, indicating that PP‐B is more favorable for the formation of β‐phase. SEM results showed that PP‐B formed more amount of β‐crystals with relatively high structural perfection, while in PP‐A a mixed morphology of α‐ and β‐phase with obviously higher amount of structural imperfection emerges. The results of room‐temperature tensile test indicated that the yield peak width of PP‐B was obviously wider, and the elongation at break of PP‐B was higher than that of PP‐A, showing a better ductile of PP‐B. The morphology evolution results of SEM, 2D‐WAXD and DSC suggest that, a combination of lamellar deformation and amorphous deformation occurred in PP‐A, while only amorphous deformation mainly took place in PP‐B, which was thought to be the reason for the different tensile behaviors of the samples. In the production of β‐PP products via injection molding, the uniformity of stereo‐defect distribution was found to be an important factor. PP with more uniform distribution of stereo‐defect favors the formation of large amount of β‐phase with high perfection, which exhibit superior ductile property. The related mechanism was discussed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2014 , 131, 40027.     

Investigation of the temperature homogeneity of die melt flows in polymer extrusion

Polymer extrusion is fundamental to the processing of polymeric materials and melt flow temperature homogeneity is a major factor which influences product quality. Undesirable thermal conditions can cause problems such as melt degradation, dimensional instability, weaknesses in mechanical/optical/geometrical properties, and so forth. It has been revealed that melt temperature varies with time and with radial position across the die. However, the majority of polymer processes use only single‐point techniques whose thermal measurements are limited to the single point at which they are fixed. Therefore, it is impossible for such techniques to determine thermal homogeneity across the melt flow. In this work, an extensive investigation was carried out into melt flow thermal behavior of the output of a single extruder with different polymers and screw geometries over a wide range of processing conditions. Melt temperature profiles of the process output were observed using a thermocouple mesh placed in the flow and results confirmed that the melt flow thermal behavior is different at different radial positions. The uniformity of temperature across the melt flow deteriorated considerably with increase in screw rotational speed while it was also shown to be dependent on process settings, screw geometry, and material properties. Moreover, it appears that the effects of the material, machine, and process settings on the quantity and quality of the process output are heavily coupled with each other and this may cause the process to be difficult to predict and variable in nature. POLYM. ENG. SCI., 54:2430–2440, 2014. © 2013 Society of Plastics Engineers     

化学试剂水分测量方法研究进展

水分影响化学试剂的质量,因此水分的快速、准确测定是化学试剂分析中共性的关键问题。卡尔·费休滴定法和干燥失重法是常用的两种水分测量方法;气相色谱法、近红外光谱法和微波吸收法等新方法也可用于水分测定。综述了上述测量技术在化学试剂水分中的应用情况,并对其发展趋势进行了展望。     

Random stacking template of polymer spheres and water soluble particles to fabricate porous hydroxyapatite with interconnected pores

Particle stacking simulation is applied in the fabrication of porous hydroxyapatite (HA) ceramics to predict the relationship between the template preparation process and the porosity of porous ceramics. The stacking of multi-diameter spherical particles, such as polymer spheres and NaCl particles, in three-dimensional space is simulated by using continuous generation method. The porosity of porous HA is predicted by calculating the stacking density of large spheres (the ratio of large sphere volume and container volume). The model of three-dimensional random stacking spheres is implemented by using the C++ program. Porous HA ceramics with interconnected spherical pores were fabricated by slipcasting which the use of a polymer template. Templates were produced by randomly stacking polymer spheres and NaCl particles. The arithmetic average error between the porosity of porous HA ceramics and the stacking density of polymer spheres (large spheres) is 3.52%. Simulation results obtained by using the proposed method are consistent with the experimental results.