Susceptor-assisted fast microwave sintering of TiN reinforced SiAlON composites in a single mode cavity

In the present study, 17 wt % TiN reinforced α-β SiAlON composites were sintered at low temperature by susceptor-assisted microwave heating. The effect of TiN addition on dielectrical properties of starting powders, as well as the influence of sintering temperature on phase evolution, microstructure development and mechanical properties of α/β-SiAlON-TiN composites were investigated. The obtained results showed that TiN addition increased the microwave absorbing properties which is reflected in the peak sintering temperature. Thus, the α:β ratio decreased and mechanical properties were improved, especially the fracture toughness of the composites. Furthermore, an estimate of energy consumption during microwave assisted sintering at the laboratory scale is presented. As a result, the highest values for relative density (97.1%), Vickers hardness (13.35 ± 0.47 GPa), and fracture toughness (7.52 ± 0.54 MPa m^1/2) were obtained by microwave sintering for 30 min at 1300 °C.     

Quinoxaline derivatives as long wavelength photosensitizers in photoinitiated cationic polymerization of diaryliodonium salts

The present paper is focused on visible light initiated cationic polymerizations. Photoinitiated polymerization of representative vinyl ether and oxirane monomers using two quinoxaline derivatives; namely (2-(2,3-dihydrobenzo [b][1,4]dioxin-6-yl)-3-(2,3-dihydrobenzo[b]-[1,4]dioxin-7-yl)-5-(2,3-dihydrothieno[3,4-b][1,4]dioxin-5-yl)-8-(2,3-dihydrothieno[3,4-b][1,4]dioxin-7yl) quinoxaline) (DBQEd) and 2,3,5,8-tetra(thiophen-2-yl)quinoxaline (TTQ) are studied. Novel dyes based on the quinoxaline skeleton are employed as efficient photosensitizers in cationic photopolymerizations. Polymerizations were initiated at room temperature upon irradiation with long-wavelength UV and visible lights in the presence of diphenyliodonium hexafluorophosphate (Ph₂I⁺PF₆^?). The progress of the polymerizations was monitored by optical pyrometry (OP). Solar irradiation is also employed to carry out the cationic polymerization of a diepoxide monomer in the presence of air.     

Functionalized Hybrid Coatings on ABS Surfaces by PLD and Dip Coatings

It is important to give water-repellent and antibacterial properties to the acrylonitrile butadiene styrene (ABS) surfaces of the hearing aids. In this study, the sol–gel Si and sol–gel Ti solutions were prepared from the reactions of silicon ethoxide, titanium butoxide and methacrylic acid. The catalyst and Dynasylan F8815 were added to the sol–gel solutions to give hydrophobic properties onto the ABS surfaces. Additionally, silver nanoparticles were synthesized by nanosecond laser and added to the coating solutions to give extra antibacterial properties. The surfaces of the ABS targets were coated using the sol–gel dip coating and pulsed laser deposition techniques. The coatings with good adhesion between film and substrate and good water-repellent properties were achieved. The average contact angles for the coated ABS surfaces were measured in the range between 120 and 125 degrees. The obtained sol–gel materials and produced thin films onto the ABS surfaces were also analyzed in terms of the antibacterial properties. The highly antibacterial properties were observed in the sol–gel solutions and the thin films.     

X-ray investigation of sintered cadmium doped hydroxyapatites

Pure and cadmium (Cd) doped hydroxyapatites (HA, Ca₁₀(PO₄)₆(OH)₂) were synthesized by a precipitation method from aqueous solutions of Ca(NO₃)₂4·H₂O for the former and Cd(NO₃)₂4·H₂O for the latter, by using (NH₄)₂HPO₄ as the phosphate source, while pH was kept in the range of 11–12. The effect of incorporation of Cd²⁺ ions into the structure of HA was investigated after the air sintering at 1100 °C for 1 h. The results indicate that Cd²⁺ addition into HA yields nearly fully densified products with respect to pure stoichiometric HA. The XRD patterns showed that Cd doping increases the crystallinity of HA. The 2, 4.4, and 8.8 mol% Cd doped HAs had calcium oxide (CaO) impurity phase in their lattice. The CaO phase in the HA structure gradually disappeared with increasing Cd amount, and was replaced with cadmium oxide (CdO) in the CdHA doped with 11 mol% Cd. Cd²⁺ ion incorporation decreased the a- and c-axis lattice constants and unit cell volume of HA.     

Effect of packing on void morphology in resin transfer molded E‐glass/epoxy composites

Effects of applying a packing pressure on void content, void morphology, and void spatial distribution were investigated for resin transfer molding (RTM) E‐glass/epoxy composites. Packing pressures of zero and 570 kPa were respectively applied to center‐gated composites containing 17.5% randomly oriented, E‐glass fiber preform. Radial samples of these disk‐shaped composites were utilized to evaluate voidage via microscopic image analysis. Two adjacent surfaces were cut from each molded disk in order to evaluate void presence from both through‐the‐thickness and planar views. The packed composite was found to contain almost 92% less void content than the unpacked composite. While void fractions of 2.2 and 2.6% were measured, respectively, from the through‐the‐thickness and planar surfaces of the unpacked composite, only 0.2% void content was observed in the packed composite from both surfaces. Digital images obtained from through‐the‐thickness surface showed that average void size dropped from 59.3 μm in the unpacked composite to 31.7 μm in the packed composite. A similar reduction in average void size from 66.7 to 41.1 μm was observed from the planar surfaces. Circular voids were found to experience higher removal rates at 99%, followed by cylindrical and elliptical voids at 83 and 81%, respectively; while irregular voids show slightly lower void removal rates at 67%. Void proximity to fiber bundles was also observed to affect void reduction as voids located inside fiber tows experience lower void reduction rates. Along the radial direction of the molded disks, removal of voids with different proximities to fibers seems to depend on their arrangement at the end of the filling stage. These findings are believed to ascertain packing as an effective void removal method for RTM and similar liquid composite molding processes. POLYM. COMPOS., 26:614–627, 2005. © 2005 Society of Plastics Engineers     

Sliding mode control of a bioreactor

In this paper, sliding mode control (SMC) of a bioreactor is considered and is compared with PID control. The magnitude of the error in SMC is found to be lower than that in PID control. Moreover, the magnitudes of cells and nutrients were very close to the selected reference values in SMC, whereas they were quite different in PID control. Overall, SMC was more robust against disturbances and had better performance than PID control.     

Electrochemical corrosion properties of metal alloys used in orthopaedic implants

This study concerns an investigation of the corrosion behavior of 316 stainless steel, CoCrMo and Ti6Al4V alloys in simulated body conditions (ringer lactate) at 37 °C by the use of Tafel plots, mixed potential and electrochemical impedance spectroscopy (EIS). Ti6Al4V alloy has the highest corrosion resistance followed by CoCr alloy. Ti6Al4V–CoCrMO was the best couple for galvanic corrosion with the minimum galvanic potential and current values according to mixed potential theory and Tafel method. It was concluded that Ti6Al4V was the most suitable material for implant applications in the human body.     

3D Printing of Polyvinylidene Fluoride Based Piezoelectric Nanocomposites: An Overview

Recently, polyvinylidene fluoride (PVDF) based nanocomposites have attracted much attention for next-generation wearable applications such as promising piezoelectric energy harvesters (nanogenerators), energy storage devices, sensing devices, and biomedical devices due to their high flexibility, and high dielectric and piezoelectric properties. 3D printing technology, PVDF based piezoelectric nanocomposites, the studies based on 3D printing of PVDF based piezoelectric nanocomposites by inkjet printing and fused deposition modeling, and enhancements of energy harvesting and storage performance of nanocomposites by structural design are comprehensively overviewed here. An insight is provided into 3D printing techniques, structure and properties of PVDF based polymers, various nanofillers and production methods for nanocomposites, solutions to enhance β phase (crystallinity) of PVDF, and improvements of nanocomposites’ breakdown strength, discharged energy density, and piezoelectric power output by mentoring structural design.     

Variation of part thickness and compaction pressure in vacuum infusion process

In vacuum infusion (VI), it is difficult to manufacture a composite part with small dimensional tolerances, since the thickness of the part changes during resin injection. This change of thickness is due to the effect of varying compaction pressure on the upper mold part, a vacuum bag. In this study, random fabric layers with an embedded core distribution medium is used. The thickness of the composite part and resin pressure are monitored using multiple dial gages and pressure transducers; the results are compared with the model developed by Correia et al. [Correia NC, Robitaille F, Long AC, Rudd CD, Simacek P, Advani SG. Analysis of the vacuum infusion molding process: I. Analytical formulation. Composites Part A: Applied Science and Manufacturing 26, 2005. p. 1645–1656]. To use this model, two material characteristics databases are constructed based on the process parameters: (i) the thickness of a dry/wet fabric preform at different compaction pressures, and (ii) the permeability of the preform at different thicknesses. The dry-compacted preform under vacuum is further compacted due to fiber settling in wet form after resin reaches there; the part thickens afterwards as the resin pressure increases locally. The realistic model solution can be achieved only if the compaction characterization experiments are performed in such a way that the fabric is dry during loading, and wet during unloading, as in the actual resin infusion process. The model results can be used to design the process parameters such as vacuum pressure and locations of injection and ventilation tubes so that the dimensional tolerances can be kept small.     

Effects of chromium (VI) on the activities of ureolytic mixed culture

BACKGROUND: Ureolytic microbial carbonate precipitation (MCP) is a novel process for removing excess calcium from industrial effluents. This process is based on the hydrolization of urea to provide a suitable medium for the precipitation of Ca as CaCO₃. RESULT: A toxicity identification evaluation was conducted on synthetic wastewater simulating wastewater from paper recycling to determine the inhibition or toxicity of chromium(VI) ions on the activities of a ureolytic mixed culture (UMC) with respect to the removal rate of COD and removal of Ca²⁺ in batch reactors. The 50% inhibiting concentration (IC₅₀) and the 25% inhibiting concentration (IC₂₅) values of Cr(VI) on UMC were determined as 40 and 18 mg L^?1, respectively, for an exposure time of 1 day. The inhibitory effects of Cr(VI) were lower on UMC after longer exposure times of 3, 4 and 5 days. COD removal rate, ammonium production and Ca removal of samples with 512 mg Cr(VI) L^?1 were significantly inhibited. CONCLUSION The present study has shown that the effects of different metallic species, organic toxicants and other environmental factors should be taken into account when removing problematic Ca and other possible elements from the environment using UMC. Copyright © 2008 Society of Chemical Industry