Interfacially compatibilized LDPE/POE blends reinforced with nanoclay: investigation of morphology,rheology and dynamic mechanical properties

Morphological, melt rheological and dynamic mechanical properties of low-density polyethylene (LDPE)/ethylene–octene copolymer (POE)/organo-montmorillonite (OMMT) nanocomposites, prepared via melt compounding were studied. The XRD traces indicated different levels of intercalated structures for the nanocomposites. Addition of a compatibilizer (PE-g-MA) improved the intercalation process. TEM results revealed existence of clay layers in both phases but they were mainly localized in the elastomeric POE phase. Addition of 5 wt% OMMT to the LDPE/POE blend led to reduction in the size of the elastomer particles confirmed by AFM. The complex viscosity and storage modulus showed little effect of the presence of the clay when no compatibilizer was added. As the extent of exfoliation increased with addition of compatibilizer, the linear viscoelastic behavior of the composites gradually changed specially at low-frequency regions. The interfacially compatibilized nanocomposites with 5 wt% OMMT had the highest melt viscosity and modulus among all the studied nanocomposites and blends. Also, this particular composition showed the best improvement in dynamic storage modulus. The results indicated that clay dispersion and interfacial adhesion, and consequently different properties of LDPE/POE/clay nanocomposites, are greatly affected by addition of compatibilizer.     

Contribution of intermolecular interactions to constructing supramolecular architecture: Synthesis, structure and Hirshfeld surface analysis of a new hybrid of polyoxomolybdate and ((1H-tetrazole-5-yl) methyl)morpholine

A new soluble organic–inorganic hybrid based on polyoxomolybdate, [C₆H₁₂N₅O]₃[(PO₄)Mo₁₂O₃₆]·6H₂O (1), has been successfully synthesized and characterized by using elemental analysis, IR, UV spectroscopies, ¹H NMR technique, and single-crystal X-ray diffraction. According to the results of X-ray crystallography the anion [(PO₄)Mo₁₂O₃₆]³⁻ has a typical Keggin structure and the Mo–O distances of Mo–O–Mo bonds are alternately short and long in the polyoxoanion structure. Hirshfeld surface analyses, especially d_norm surface and fingerprint plots, are used for decoding intermolecular interactions in the crystal network and contribution of component units for the construction of the 3D architecture. The results indicate that in 1 the hydrogen bond interaction play a main role in the construction of the 3D architecture, especially the CHO interaction which overruns the classic NHO, NHO hydrogen bond interactions; van der Waals force between the peripheral atoms of component units cannot be ignored.     

Evaluation of Microstructure and Mechanical Properties in Dissimilar Austenitic/Super Duplex Stainless Steel Joint

To study the effect of chemical composition on microstructural features and mechanical properties of dissimilar joints between super duplex and austenitic stainless steels, welding was attempted by gas tungsten arc welding process with a super duplex (ER2594) and an austenitic (ER309LMo) stainless steel filler metal. While the austenitic weld metal had vermicular delta ferrite within austenitic matrix, super duplex stainless steel was mainly comprised of allotriomorphic grain boundary and Widmanstätten side plate austenite morphologies in the ferrite matrix. Also the heat-affected zone of austenitic base metal comprised of large austenite grains with little amounts of ferrite, whereas a coarse-grained ferritic region was observed in the heat-affected zone of super duplex base metal. Although both welded joints showed acceptable mechanical properties, the hardness and impact strength of the weld metal produced using super duplex filler metal were found to be better than that obtained by austenitic filler metal.     

Evaluation of the localized corrosion on Mg electrode surface by electrochemical noise technique

The symmetrical and asymmetrical electrodes made of Mg were studied in 0.1-M NaCl electrolyte adjusted at pH 12. The statistical and wavelet methods were employed for analyzing the electrochemical current noise (ECN) signals. The asymmetric configuration was used for electrochemical detection of filiform corrosion on Mg electrode. The real time scale of the dominant transients of the asymmetric electrodes was detected on the basis of the maximum peak in the SDPS plots. The SDPS values of the real time scale crystals of the ECN signals resulting from asymmetrical electrodes increased with the increase in immersion time due to the onset of filiform corrosion.     

辊速差对连铸连轧7075铝板显微组织、 织构及力学性能的影响

研究辊速差对连铸连轧7075铝板显微组织、织构及力学性能的影响.采用3种不同上辊/下辊转速比(ω/ω0,ω为上辊转速,ω0为下辊转速)1:1、1:1.2及1:1.4进行多次试验.结果显示,在最大辊速差条件下(ω/ω0=1:1.4),7075铝板在轧制方向的屈服强度和极限抗拉强度分别提高41.5％和21.9％.此外,当辊...     

Synthesis and properties of polybenzoxazine modified polyurethanes as a new type of electrical insulators with improved thermal stability

A new class of electrical insulating materials with improved thermal stability was prepared from combination of polybenzoxazine with epoxy terminated polyurethane prepolymer (EPU). EPU was prepared by the reaction of glycidol with NCO‐terminated urethane prepolymer. The prepolymer was prepared from polycaprolactone polyol (molecular weight 1000), and hexamethylene diisocyanate. Bisphenol‐A and aniline were used for preparation of benzoxazine monomer. Mode of reactions and optimum curing condition were determined by DSC and FTIR analysis. Upon these analysis as well as DMTA findings, formation of interpenetrating polymer networks was suggested for blends consisted different weight ratios of two components. Viscoelastic behavior, mechanical, thermal, and electrical properties of the prepared samples was studied and their relation to the chemical structure and composition of blends were elucidated. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Kinetics of zinc sulfide concentrate direct leaching in pilot plant scale and development of semi-empirical model

The direct leaching kinetics of an iron-poor zinc sulfide concentrate in the tubular reactor was examined. All tests were carried out in the pilot plant. To allow the execution of hydrostatic pressure condition, the slurry with ferrous sulfate and sulfuric acid solution was filled into a vertical tube (9 m in height) and air was blown from the bottom of the reactor. The effects of initial acid concentration, temperature, particle size, initial zinc sulfate concentration, pulp density and the concentration of Fe on the leaching kinetics were investigated. Results of the kinetic analysis indicate that direct leaching of zinc sulfide concentrate follows shrinking core model (SCM). This process was controlled by a chemical reaction with the apparent activation energy of 49.7 kJ/mol. Furthermore, a semi-empirical equation is obtained, showing that the order of the iron, sulfuric acid and zinc sulfate concentrations and particle radius are 0.982, 0.189, ?0.097 and ?0.992, respectively. Analysis of the unreacted and reacted sulfide particles by SEM–EDS shows that insensitive agitation in the reactor causes detachment of the sulfur layer from the particles surface in lower than 60% Zn conversion and lixiviant in the face with sphalerite particles.     

Cold Spray Deposition of Freestanding Inconel Samples and Comparative Analysis with Selective Laser Melting

Cold spray offers the possibility of obtaining almost zero-porosity buildups with no theoretical limit to the thickness. Moreover, cold spray can eliminate particle melting, evaporation, crystallization, grain growth, unwanted oxidation, undesirable phases and thermally induced tensile residual stresses. Such characteristics can boost its potential to be used as an additive manufacturing technique. Indeed, deposition via cold spray is recently finding its path toward fabrication of freeform components since it can address the common challenges of powder-bed additive manufacturing techniques including major size constraints, deposition rate limitations and high process temperature. Herein, we prepared nickel-based superalloy Inconel 718 samples with cold spray technique and compared them with similar samples fabricated by selective laser melting method. The samples fabricated using both methods were characterized in terms of mechanical strength, microstructural and porosity characteristics, Vickers microhardness and residual stresses distribution. Different heat treatment cycles were applied to the cold-sprayed samples in order to enhance their mechanical characteristics. The obtained data confirm that cold spray technique can be used as a complementary additive manufacturing method for fabrication of high-quality freestanding components where higher deposition rate, larger final size and lower fabrication temperatures are desired.     

Amine corrosion and amine cracking of API 5L X52 carbon steel in the presence of hydrogen sulphide and carbon dioxide

In this research, stress corrosion cracking (SCC) and corrosion behaviour of API 5L X52 carbon steel in 25?wt-% diethanolamine solution, saturated/unsaturated with carbon dioxide and containing 0 and 200?ppm hydrogen sulphide at different temperatures were investigated using slow strain rate test, electrochemical measurement and microscopic analysis. In addition, the presence of heat stable amine salts (HSASs) in the test solution was studied using spectrophotometry and Fourier transform infra-red spectroscopy. Analysis of the results showed that the primary components to form HSASs exist in the solution. The results indicated that SCC is more likely in solutions without amine. Increase in corrosion rate of carbon steel by increase in temperature was clearly observed and concluded that the simultaneous presence of hydrogen sulphide and carbon dioxide in the solution can increase the corrosion rate of carbon steel more than having one of the gases in the solution.     

Synthesis and characterization of new soluble and thermostable polyimides via novel diisocyanates

A facile synthesis of two novel diisocyanates containing methylene groups and preformed imide structure is described. Furthermore, six thermally stable and soluble polyimides were synthesized by polycondensation of these two diisocyanates with pyromellitic dianhydride (PMDA), 3, 3 ′,4, 4 ′‐benzophenonetetracarboxylic dianhydride (BTDA) and hexafluoroisopropylidene‐2,2‐bis‐(phthalic anhydride) (6FDA) in N,N ‐dimethyl acetamide. All monomers and polymers were characterized by conventional methods and their physical properties such as solution viscosity, solubility properties, thermal stability and thermal behaviour were studied. © 1999 Society of Chemical Industry