Effect of Material Inhomogeneity on Thermal Performance of a Rheocast Aluminum Heatsink for Electronics Cooling

The relation between microstructural inhomogeneity and thermal conductivity of a rheocast component manufactured from two different aluminum alloys was investigated. The formation of two different primary α-Al particles was observed and related to multistage solidification process during slurry preparation and die cavity filling process. The microstructural inhomogeneity of the component was quantified as the fraction of α ₁-Al particles in the primary Al phase. A high fraction of coarse solute-lean α ₁-Al particles in the primary Al phase caused a higher thermal conductivity of the component in the near-to-gate region. A variation in thermal conductivity through the rheocast component of 10% was discovered. The effect of an inhomogeneous temperature-dependent thermal conductivity on the thermal performance of a large rheocast heatsink for electronics cooling in an operation environment was studied by means of simulation. Design guidelines were developed to account for the thermal performance of heatsinks with inhomogeneous thermal conductivity, as caused by the rheocasting process. Under the modeling assumptions, the simulation results showed over 2.5% improvement in heatsink thermal resistance when the higher conductivity near-to-gate region was located at the top of the heatsink. Assuming homogeneous thermo-physical properties in a rheocast heatsink may lead to greater than 3.5% error in the estimation of maximum thermal resistance of the heatsink. The variation in thermal conductivity within a large rheocast heatsink was found to be important for obtaining of a robust component design.     

Study of inhibition effect of carboxylic salt derivative on corrosion of C1010 carbon steel in saline solution

In the present work, sodium 4-[(4-formylbenzylidene) amino] benzoiate (4) was synthesized and its structure was confirmed using spectroscopic techniques. Prepared compound was successfully applied as a corrosion inhibitor for C1010 carbon steel in 3.5% NaCl solution at 25°C. Different electrochemical measurements such as linear polarization resistance (LPR), potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS) were used to evaluate the suggested inhibitor (4). The results of different electrochemical measurements show that inhibition efficiencies obtained from EIS curves are in consistence with the results of potentiodynamic polarization and LPR measurements due to increase corrosion inhibition efficiency by increasing the concentration of organic inhibitor (4). Semi-empirical calculations with PM3 method were used to find relationship between molecular structure and inhibiting effect of suggested inhibitor (4).     

Preparation of novel 2-(2-oxo-2H-chromen-4-yl)-3- arylthiazolidin-4-one derivatives using an efficient ionic liquid catalyst

An eco-friendly procedure for synthesis of 2-(2-oxo-2H-chromen-4-yl)-3-arylthiazolidin-4-one derivatives by three-component reaction of 2-oxo-2H-chromene-4-carbaldehydes, aromatic amines and thioglycolic acid, with tetramethylbutane-1,4-diammonium acetate as a low-cost ionic liquid catalyst under reflux condition is described. The use of an ionic liquid as a catalyst has the advantages of high yields, short reaction time and environmentally friendly reaction media.     

Synthesis of Co3O4 @ Organo/Polymeric Bentonite Structures as Environmental Photocatalysts and Antibacterial Agents for Enhanced Removal of Methyl Parathion and Pathogenic Bacteria

Two green nanocomposites of Co₃O₄ decorated CTAB/bentonite (Co@CT/BE) and chitosan/bentonite (Co@CH/BE) were synthesized as enhanced and environmental photocatalysts and antibacterial agents. As photocatalysts, the products were applied in the effective oxidation of toxic methyl parathion pesticide (MP) in wastewater under a visible light source. The application of Co@CH/BE (0.02 g) resulted in the complete oxidation of MP (50 mg/L) after 40 min and complete mineralization after 60 min. while the complete oxidation and mineralization of MP (50 mg/L) by Co@CT/BE was recognized after 75 min and 100 min, respectively. The Co@CH/BE composite is of higher activity than Co@CT/BE and can cause complete oxidation for MP at high concentrations up to 100 mg/L after 75 min. The oxidation pathway was illustrated considering the existence of the hydroxyl radicals as the active oxidizing species and the identified secondary organic compounds during the oxidation tests. The detected intermediate converted into end products of CO₂ and inorganic anions of SO₄^?2, NO₃^?, and PO₄^?3 at the final stages of the oxidation processes. As antibacterial agents, the two composites exhibit considerable inhabitation zones of about 20 mm against both the Gram-positive Staphylococcus aureus and Gram-negative bacterium Vibrio Sp. The synthetic Co@CH/BE showed the best antibacterial properties with 200 μg/mL as minimum inhibitory against Staphylococcus aureus.

     

The effect of substrate surface integrity on the surface properties of TiCrN coating applied via the CAE-PVD method

This study aims to investigate how the predeposition machining processes such as magnetic grinding, turning machining, and wire electrical discharge machining can influence the surface properties including electrochemical and tribological behavior of TiCrN nanostructured coating applied on Mo40 steel substrate. A physical vapor deposition technique using cathodic arc evaporation was used to apply the coating. The crystallographic phases and the microstructure of the coating were studied by X-ray diffraction and scanning electron microscope, respectively. Rockwell-C, electrochemical impedance spectroscopy and potentiodynamic polarization, and pin-on-disk wear tests were employed to evaluate the adhesion strength, corrosion behavior, and tribological property of specimens, respectively. The electrochemical results after 24 h of exposure to 3.5 wt% NaCl solution showed that TiCrN coating pretreated with a turning process with polarization resistance of about 3525.32 Ω.cm² had the best corrosion resistance among all specimens. This was because of the improvement of the smoothness, surface quality, and adhesion after the turning process. On the other, the friction coefficient of the grounded sample is less than that of other ones. This is probably due to its higher adhesion strength and higher surface smoothness.     

Rolling element bearings absolute life prediction using modal analysis

In this paper, the authors introduce an experimental procedure for predicting the fatigue life of each individual rolling element bearing separately using vibration modal analysis. The experimental procedure was developed based on a statistical analysis. A statistical analysis was performed to find an empirical model that correlates the dynamic load capacity of rolling bearings to their dynamic characteristics (Natural frequencies and damping). These dynamic characteristics are obtained from the frequency response function of each individual bearing that results from vibration modal analysis. A modified formula to the already known Lundberg-Palmgren life formula is proposed for rolling element bearings. Given the modified formula, one can predict the fatigue life of each individual rolling element bearing based on its dynamic characteristics. The paper compares the results from the modified formula with those from Lundberg-Palmgren formula. The modified formula provides an accurate prediction for the fatigue life of each individual bearing based on its dynamic characteristics. The experimental validation of the modified formula is considered for future work. Therefore, it can be used in various applications of rolling element bearings in machinery systems.     

Synthesis of thermoresponsive block and graft copolymers via the combination of living cationic polymerization and RAFT polymerization using a vinyl ether-type RAFT agent

A novel vinyl ether-type RAFT agent, benzyl 2-(vinyloxy)ethyl carbonotrithioate (BVCT) was synthesized for various block copolymers via the combination of living cationic polymerization of vinyl ethers and reversible addition−fragmentation chain transfer (RAFT) polymerization. The novel BVCT–trifluoroacetic acid adduct play an important role to produce well-defined block copolymers, which is both as a cationogen under EtAlCl₂ initiation system in the presence of ethyl acetate for living cationic polymerization and a RAFT agent for blocks by RAFT polymerization. The resulting polymer, poly(vinyl ether)s, by living cationic polymerization had a high number average α-end functionality (≥0.9) as determined by both ¹H NMR and MALDI-TOF-MS spectrometry. In addition, this poly(vinyl ether)s worked well as a macromolecular chain transfer agent for RAFT polymerization. The RAFT polymerization of radically polymerizable monomers was conducted in toluene using 2,2′-azobis(isobutyronitrile) at 70 °C. For example, a double thermoresponsive block copolymer (MOVE₆₁-b-NIPAM₁₅₀) consisting of 2-methoxyethyl vinyl ether (MOVE) and N-isopropylacrylamide (NIPAM) was prepared via the combination of living cationic polymerization and RAFT polymerization. The block copolymer reversibly formed and deformed micellar assemblies above the phase separation temperature (T_ps) of poly(NIPAM) block in water. This BVCT is not only functioned as an initiator, but also acted as a monomer. When BVCT was copolymerized with MOVE by living cationic polymerization, followed by graft copolymerization with NIPAM via RAFT polymerization, well-defined graft copolymers (MOVE_n-co-BVCT_m)-g-NIPAM_x (n = 62–73, m = 1–9, x = 19–214) were successfully obtained. However, no micelle formed in water above T_ps of poly(NIPAM) graft chain unlike the case of block copolymers.     

Some Studies on Starch Carbamate

Starch carbamate was prepared by reacting maize starch with urea using solid state technique. The different factors affecting this reaction were studied. These factors include urea concentration, type of starch, reaction and duration. The carbamate extent and carbamation reaction efficiency (%) were traced by estimating the nitrogen content of the reaction product. Solubility, viscosity and total ester content of starch carbamate samples were estimated. The carbamate extent increases by increasing urea concentration as well as reaction temperature and duration. Increasing the reaction temperature and duration has the same effect on carbamation reaction efficiency (%), while increasing urea concentration do the reverse. The solubility (%) of starch carbamate samples depends on urea concentration, reaction temperature and duration as well as the type of starch used. The maximum solubility obtained was 63% and 43% for starch carbamate derived from pregelled and native starch, respectively. Tentative mechanism for the reaction between starch and urea has been proposed.     

Pure and mixed gas permeation study of silica incorporated polyurethane-urea membrane modified by MOCA chain extender

Polyurethane-urea (PUU) nanocomposite membranes have been prepared using various loadings of silica (SiO₂) nanoparticles. A Novel PU was fabricated by a two-step bulk polymerization technique based on polycaprolactone (PCL), hexamethylene diisocyanate (HDI), and diamine chain extender, 4,4-methylenebis(2-chloroaniline) (MOCA). The FTIR spectra indicated that the extent of phase separation reduces with increasing SiO₂ content. The presence of crystal regions in the soft and hard segments was confirmed by DSC and XRD analyses. The obtained results illustrated a decrement in the gases' permeation in the presence of SiO₂ particles. By increasing the filler content up to 15 wt% and pressure of 8 bar, the gas permeation value of the CO₂, O₂, and N₂ decreased 36%, 54%, and 59%, respectively. However, the permselectivity of the CO₂/N₂ and O₂/N₂ increased considerably, 55% and 13% respectively. On the contrary, by raising the temperature, a dramatic augmentation in the permeability of all gases with a simultaneous reduction in the selectivity values of both gas pairs was revealed. Increasing the pressure led to a decrease in the permeability values of all membranes for O₂ and N₂, whereas the permeability for CO₂ increased with the pressure. Nevertheless, the selectivity values for the pair of gases increased (at a pressure of 10 bar, 1.66 and 1.17 times the neat PU for CO₂/N₂ and O₂/N₂, respectively). Furthermore, the permeability of the CO₂, O₂, and N₂ for the mixed gases was smaller than for pure ones at the same gas upstream pressure. Nonetheless, like the pure gas, the selectivity of both pair gases increased.     

Electrical and mechanical properties of BZT − xBCT lead-free piezoceramics

In this study, lead-free (1 − x)Ba(Zr_0.2Ti_0.8)O₃ − x(Ba_0.7Ca_0.3)TiO₃ compositions are synthesized via conventional solid oxide route, and the ceramics are fabricated with normal sintering in air. The effects of composition fluctuations on dielectric, piezoelectric, and mechanical properties are investigated. The phase structure and the microstructure are analyzed with X-ray diffraction and scanning electron microscopy. The best dielectric and piezoelectric properties of ε_r = 11 207 and d₃₃ = 330 pC/N were obtained for BZT−0.35BCT and BZT−0.5BCT ceramics, respectively. The mechanical behavior—in terms of Vickers hardness and compressive and flexural strengths—was investigated, and the best mechanical behavior was found in the vicinity of the phase transition boundary with x values between 0.5 and 0.6.